Operation CHARM: Car repair manuals for everyone.

Luggage Compartment Door

Part 1 Of 2:




Part 2 Of 2:





LUGGAGE COMPARTMENT DOOR

REMOVAL





1. REMOVE FLOOR MAT

2. REMOVE DOOR STRIKER COVER
(a) Using a screwdriver, pry loose the clips.

HINT: Tape the screwdriver tip before use.

(d) Pull up the cover and remove it.





3. REMOVE TRIM REAR COVER
(a) Using a clip remover, remove six clips.
(b) Remove luggage light cover.
(c) Remove the cover.





4. REMOVE TRIM FRONT COVER
(a) Remove rear seat cushion and back.
(b) Remove two nuts, four clips four bolts and room partition panel.
(c) Using a clip remover, remove five clips.
(d) Remove the cover.





5. REMOVE LH SIDE COVER
(a) Push the plate through to the back of the cover.
(b) Using a clip remover, remove the clip.
(c) Pull the trim to remove it.





6. REMOVE RH SIDE COVER
(a) Using a clip remover. remove the clip.
(b) Remove the cap.
(c) Pull the trim to remove it.





7. REMOVE DOOR TRIM
(a) Using a clip remover, remove six clips.
(b) Insert the screwdriver between the panel and the trim and remove the clips.
(c) Remove the trim by pulling all of the trim.





8. REMOVE WEATHERSTRIP
Pull out the weatherstrip by hand and remove it.

9. REMOVE TORSION BAR

(a) Remove the torsion bar from center bracket.





(b) Install SST to the torsion bar on the hinge side. SST 09804-24010





(c) Push down on SST, and pull the luggage compartment door hinge from the torsion bar.





(d) Slowly lift SST, and remove the torsion bar from the torsion bar bracket with SST.





(e) Disconnect the torsion bar from the bracket.
(f) Do the same for the other side.





10. REMOVE LUGGAGE COMPARTMENT DOOR
Remove four bolts and the door.

LUGGAGE COMPARTMENT DOOR INSTALLATION

1. INSTALL LUGGAGE COMPARTMENT DOOR

2. ADJUST LUGGAGE COMPARTMENT DOOR

3. INSTALL TORSION BAR





(a) Insert the torsion bar into the bracket as shown.





(b) Install SST to the torsion bar of the hinge side. SST 09804-24010
(c) Slowly lift the torsion bar with SST and place on the torsion bar bracket.





(d) Slowly push down SST, and install the torsion bar to the luggage compartment door hinge.





(e) Slowly lift SST, and install the torsion bar.
(f) Install the torsion bar to center bracket.
(g) Do the same for the other side.

4. INSTALL FOLLOWING PARTS:
(a) Door trim
(b) Trim front cover
(c) RH and LH side covers
(d) Trim rear cover
(e) Door striker cover
(f) Floor mat