Attaching Engine Components

POST ASSEMBLY
1. INSTALL NO.2 IDLER PULLEY BRACKET
Install the pulley bracket with the three bolts. Torque the bolts.
Torque: 37 N.m (380 kgf.cm, 27 ft.lbf)






2. INSTALL KNOCK SENSORS
Using SST, install the two knock sensors. SST 09816-30010
Torque: 44 N.m (450 kgf.cm, 33 ft.lbf)
3. INSTALL WATER BY-PASS PIPE
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the by-pass pipe and cylinder block.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
- Thoroughly clean all components to remove all the loose material.
- Using a non-residue solvent, clean both sealing surfaces.






(b) Apply seal packing to the groove of the by-pass pipe.
Seal packing: Part No.08826-00100 or equivalent. Install a nozzle that has been cut to a 2 - 3 mm (0.08 - 0.12 in.) opening.

HINT: Avoid applying an excessive amount to the surface.
- Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.






(c) Install the by-pass pipe with the two bolts and nut.
Torque: 8.3 N.m (85 kgf.cm, 74 ft.lbf)
(d) Connect the two knock sensor connectors.






4. INSTALL COOLANT DRAIN COCK
(a) Install a new drain cock as shown.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
(b) Install the drain hose clamp with the bolt.
Torque: 20 N.m (200 kgf.cm, 14 ft.lbf)
(c) Install the drain hose.






5. INSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to two or three threads.
Adhesive: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent






(b) Using SST, install the oil pressure switch. SST 09816-30010
Torque: 14 N.m (150 kgf.cm, 11 ft.lbf)
6. INSTALL OIL FILTER BRACKET AND FILTER
7. INSTALL OIL PUMP AND OIL PAN
8. INSTALL WATER PUMP
9. INSTALL CYLINDER HEADS
10. INSTALL PULLEYS AND TIMING BELT
11. INSTALL DISTRIBUTOR
12. REMOVE ENGINE STAND
13. INSTALL REAR END PLATE
Install the end plate with the bolt.
Torque: 8.3 N.m (85 kgf.cm, 74 in..lbf)






14. (M/T)
INSTALL FLYWHEEL
(a) Apply adhesive to two or three threads of the mount bolt end.
Adhesive: Part No.08833 - 00070, THREE BOND 1324 or equivalent






(b) Install the flywheel on the crankshaft.
(c) Install and uniformly tighten the eight mount bolts in several passes, in the sequence shown.
Torque: 83 N.m (850 kgf.cm, 61 ft.lbf)
15. (A/T)
INSTALL DRIVE PLATE (See procedure step 14)
Torque: 83 N.m (850 kgf.cm, 61 ft.lbf)
16. (M/T)
INSTALL CLUTCH DISC AND COVER