Operation CHARM: Car repair manuals for everyone.

Part 1






ENGINE INSTALLATION
1. INSTALL RR ENGINE MOUNTING INSULATOR
Install the mounting insulator with the four bolts.
Torque: 77 N.m (790 kgf.cm, 57 ft.lbf)






2. INSTALL FR ENGINE MOUNTING INSULATOR
Install the mounting insulator with the three bolts.
Torque: 77 N.m (790 kgf.cm, 57 ft.lbf)
3. ASSEMBLE ENGINE AND TRANSAXLE M/T/A/T
INSTALL STARTER






5. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN VEHICLE
(a) Attach the engine chain hoist to the engine hangers.
(b) Lower the engine into the engine compartment. Tilt the transaxle downward, lower the engine and clear the LH mounting.

NOTICE: Be careful not to hit the PS gear housing or neutral start switch (A/T).






(c) Keep the engine level, and align RH and LH mountings with the body bracket.






6. INSTALL NO.2 ENGINE MOUNTING BRACKET AND ENGINE MOVING CONTROL ROD
(a) Temporarily install the engine moving control rod and No.2 engine mounting bracket with the three bolts in the sequence shown.






(b) Tighten the three bolts in the sequence shown.
Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)






(c) Install the RH mounting stays with the three bolts and nut.
Bolt (A)
Torque: 31 N.m (320 kgf.cm. 23 ft.lbf)
Bolt (B)
Torque: 62 N.m (630 kgf.cm, 46 ft.lbf)






7. CONNECT FR ENGINE MOUNTING INSULATOR
Connect the mounting insulator with the three bolts.
Torque: 80 N.m (820 kgf.cm, 59 ft.lbf)






8. INSTALL ENGINE MOUNTING ABSORBER
Install the engine mounting absorber with the four bolts.
Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)






9. CONNECT RR ENGINE MOUNTING INSULATOR
(a) Connect the mounting insulator with the four nuts.
Torque: 66 N.m (670 kgf.cm, 48 ft.lbf)
(b) Install the hole plugs.






10. CONNECT LH ENGINE MOUNTING INSULATOR
(M/T)
Connect the mounting insulator with the three bolts.
Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)






(A/T)
Connect the mounting insulator with the four bolts.
Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)
11. REMOVE ENGINE SLING DEVICE






12. INSTALL PS PUMP
(a) Install the PS pump with the two bolts.
Torque: 43 N.m (440 kgf.cm, 31 ft.lbf)
(b) Install the drive belt.
13. INSTALL DRIVE SHAFTS






14. CONNECT HYDRAULIC COOLING FAN PRESSURE HOSE
Using SST, connect the pressure hose. SST 09631-22020






15. CONNECT PS ACV
(a) Connect the PS ACV with the nut.
(b) Connect the two PS air hoses.