Part 2

16. INSTALL FRONT EXHAUST PIPE
(a) Place three new gaskets on the front exhaust pipe.
(b) Install the front exhaust pipe with the bolts and six nuts. Torque the nuts.
To manifold
Torque: 62 N.m (630 kgf.cm, 46 ft.lbf)
To converter
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
(c) Connect the bracket with the two bolts.






17. INSTALL A/C COMPRESSOR
(a) Install the compressor, compressor stay with the five bolts.
To alternator bracket
Torque: 20 N.m (200 kgf.cm, 14 ft.lbf)
To cylinder block
Torque: 27 N.m (280 kgf.cm, 20 ft.lbf)
(b) Install the drive belt.
(c) Connect the A/C compressor connector.






18. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel. Install the two nuts.
(b) Connect the following connectors:
(1) Three engine (& ECT) ECU connectors
(2) Five cowl wire connectors
(3) Cooling fan ECU connector
(c) Install the glove compartment.
(d) Install the glove compartment door.
(e) Install the lower instrument panel.
(f) Install the under cover.






19. CONNECT VACUUM HOSES
(a) Brake booster vacuum hose to air intake chamber
(b) Charcoal canister vacuum hose
(c) IACV vacuum tank vacuum hose











20. CONNECT TRANSAXLE CONTROL CABLE (S) TO TRANSAXLE






21. (M/T)
INSTALL CLUTCH RELEASE CYLINDER
Install the release cylinder and tube with the four bolts.
22. (M/T)
INSTALL STARTER






23. CONNECT FUEL INLET HOSE
Torque: 29 N.m (300 kgf.cm. 22 ft.lbf)






24. CONNECT FUEL RETURN HOSE
25. CONNECT HEATER HOSES






26. CONNECT WIRES AND CONNECTORS
(a) Connect the three connectors to the relay box.
(b) Install the engine relay box.
(c) Two connectors from LH fender apron






(d) Ignition connector
(e) Ignition coil connector
(f) High-tension cord to ignition coil
(g) Noise filter connector
(h) Connector from fender apron






(i) Check connector
(j) Ground strap from RH fender apron
(k) (M/T)
Back-up light switch connector
(I) (M/T)
Speed sensor connector
27. INSTALL COOLANT RESERVOIR TANK






28. INSTALL WASHER TANK
(a) Connect the connector and vinyl hose to the washer tank.
(b) Install the washer tank with the three bolts.






29. INSTALL COOLANT RESERVOIR HOSE
Connect the reservoir hose with the bolt.
30. INSTALL RADIATOR






31. CONNECT GROUND STRAP TO BATTERY CARRIER
32. INSTALL CRUISE CONTROL ACTUATOR
(a) Install the actuator and bracket with the three bolts.
(b) Connect the actuator connector.
(c) Install the actuator cover.






33. INSTALL AIR CLEANER ASSEMBLY, AIR FLOW METER AND AIR CLEANER HOSE
(a) Install the air cleaner case with three bolts.
(b) Install the element.
(c) Connect the air cleaner hose to the throttle body.
(d) Install the air cleaner cap together with the air flow meter and air cleaner hose.
(e) Connect the air flow meter connector.
34. (A/T)
CONNECT THROTTLE CABLE, AND ADJUST IT
35. INSTALL ACCELERATOR CABLE, AND ADJUST IT
36. FILL WITH ENGINE COOLANT
Capacity (w/ Heater):
NSR
M/T: 8.5 liters (9.0 US qts, 7.5 imp. qts)
A/T: 8.4 liters (8.9 US qts, 7.4 imp. qts)
NWR: 9.0 liters (9.5 US qts, 7.9 imp. qts)
37. FILL WITH ENGINE OIL
Capacity:
Drain and refill
W/Oil filter change 3.7 liters (3.9 US qts, 3.3 imp. qts)
w/o Oil filter change 3.9 liters (4.1 US qts, 3.4 Imp. qts)
Dry fill 4.6 liters (4.8 US qts, 4.0 Imp. qts)
38. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY
39. START ENGINE AND CHECK FOR LEAKS
40. PERFORM ENGINE ADJUSTMENT
(a) Adjust the alternator drive belt.
Drive belt tension:
New belt 175 ± 5 lb
Used belt 115 ± 20 lb
(b) Adjust the PS drive belt.
Drive belt tension:
New belt 150-185 lb
Used belt 115 ± 20 lb
(c) Adjust the ignition timing.
Ignition timing: 10° BTDC at idle (w/Terminals TE1 and E1 connected)
41. INSTALL ENGINE UNDER COVERS
42. INSTALL HOOD
43. PREFORM ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points and smooth operation.
44. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS