Operation CHARM: Car repair manuals for everyone.

Part 1
















CYLINDER BLOCK
COMPONENTS FOR ENGINE REMOVAL AND INSTALLATION
DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY

CAUTION (w / Airbag): Work must be started after approx. 30 seconds or longer from the time the ignition switch is turned to the LOCK position and the negative (-) terminal cable is disconnected from the battery.
2. REMOVE BATTERY AND TRAY
3. REMOVE HOOD
4. REMOVE ENGINE UNDER COVER
5. DRAIN ENGINE COOLANT
6. DRAIN ENGINE OIL
7. DISCONNECT ACCELERATOR CABLE FROM THROTTLE BODY
8. (A/T)
DISCONNECT THROTTLE CABLE FROM THROTTLE BODY






9. REMOVE AIR CLEANER ASSEMBLY, AIR FLOW METER AND AIR CLEANER HOSE
(a) Disconnect the air flow meter connector.
(b) Disconnect the ISC valve and PCV hoses.
(c) Loosen the air cleaner hose clamp bolt.
(d) Disconnect the four air cleaner cap clips.
(e) Disconnect the air cleaner hose from the throttle body, and remove the air cleaner cap together with the air flow meter and air cleaner hose.
(f) Remove the element.






(g) Remove the three bolts and air cleaner case.

10. REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the actuator cover.
(b) Disconnect the actuator connector.
(c) Remove the three bolts, and disconnect the actuator with the bracket.
11. DISCONNECT GROUND STRAP FROM BATTERY CARRIER
12. REMOVE RADIATOR






13. DISCONNECT COOLANT RESERVOIR HOSE
Remove the bolt and disconnect the reservoir hose.






14. REMOVE WASHER TANK
(a) Remove the three washer tank mounting bolts.
(b) Disconnect the connector and hose, and remove the washer tank.






15. REMOVE COOLANT RESERVOIR TANK
Using a screwdriver, remove the reservoir tank.






16. DISCONNECT WIRES AND CONNECTORS
(a) Remove the engine relay box. and disconnect the three connectors.
(b) Two connectors from LH fender apron






(c) Igniter connector
(d) Ignition coil connector
(e) High-tension cord from ignition coil
(f) Noise filter connector
(g) Connector from fender apron






(h) Check connector
(i) Ground strap from RH fender apron
(j) (M/T)
Back-up light switch connector
(k) (M/T)
Speed sensor connector






17. DISCONNECT HEATER HOSES
18. DISCONNECT FUEL RETURN HOSE CAUTION: Catch leaking fuel in a container.






19. DISCONNECT FUEL INLET HOSE CAUTION: Catch leaking fuel in a container.
20. (MIT) REMOVE STARTER






21. (M/T)
REMOVE CLUTCH RELEASE CYLINDER WITHOUT DISCONNECTING TUBE
Remove the four bolts, release cylinder and tube from the transaxle.











22. DISCONNECT TRANSAXLE CONTROL CABLE (S) FROM TRANSAXLE
23. DISCONNECT VACUUM HOSES
(a) Brake booster vacuum hose from air intake chamber.
(b) Charcoal canister vacuum hose
(c) IACV vacuum tank vacuum hoses






24. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the under cover.
(b) Remove the lower instrument panel.
(c) Remove the glove compartment door.
(d) Remove the glove compartment.
(e) Disconnect the following connectors:
(1) Three engine (& ECT) ECU connectors
(2) Five cowl wire connectors
(3) Cooling fan ECU connector






(f) Remove the two nuts, and pull out the engine wire from the cowl panel.