Clutch Unit Installation

CLUTCH UNIT INSTALLATION
1. INSTALL CLUTCH DISC AND CLUTCH COVER ON FLYWHEEL
(a) Insert the SST in the clutch disc, and then set them and the clutch cover in position.

SST 09301-00220





(b) Align the matchmarks on the clutch cover and flywheel.

(c) Temporarily tighten the topmost bolt from the three near the knock pins.

HINT: Temporarily tighten the No.3 bolt.

(d) Torque the bolts on the clutch cover in the order shown.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)





2. CHECK DIAPHRAGM SPRING TIP ALIGNMENT
Using a dial indicator with roller instrument, check the diaphragm spring tip alignment.

Maximum non-alignment:
0.5 mm (0.020 in.)





If alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.

SST 09333-00013





3. APPLY MOLYBDENUM DISULPHIDE LITHIUM BASE GREASE (NLGI NO.2) TO FOLLOWING PARTS

^ Release fork and hub contact point
^ Release fork and push rod contact point
^ Release fork pivot point
^ Clutch disc spline





4. INSTALL RELEASE BEARING AND FORK TO TRANSAXLE
Install the bearing to the release fork, and then install them to the transaxle.





5. INSTALL TRANSAXLE TO ENGINE