Installation

ENGINE INSTALLATION


1. INSTALL FRONT EXHAUST PIPE SUPPORT BRACKET
Install the bracket with the 2 bolts.
Torque: 20.6 N.m (210 kgf.cm, 15 ft.lbf)
2. INSTALL RR ENGINE MOUNTING INSULATOR
Install the mounting insulator with the 4 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)
3. INSTALL FR ENGINE MOUNTING INSULATOR
Install the mounting insulator with the 4 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)
4. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN VEHICLE
(a) Attach the engine sling device to the engine hangers.
(b) Lower the engine into the engine compartment. Tilt the transaxle downward, lower the engine and clear the LH mounting.
NOTICE: Be careful not to hit the PS gear housing or park/neutral position switch.
(c) Keep the engine level, and align RH and LH mountings with the body bracket.
5. INSTALL NO.2 ENGINE MOUNTING BRACKET AND ENGINE MOVING CONTROL ROD
Install the engine moving control rod and No.2 engine mounting bracket with the 3 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)
6. INSTALL RH ENGINE MOUNTING STAY
Install the RH mounting stay with the 3 bolts.
Torque: 31.4 N.m (320 kgf.cm, 23 ft.lbf)
7. CONNECT GROUND STRAPS
Connect the 2 straps.
8. INSTALL COOLANT RESERVOIR TANK
9. CONNECT FR ENGINE MOUNTING INSULATOR
Connect the mounting insulator with the 3 bolts.
Torque: 80.4 N.m (820 kgf.cm, 59 ft.lbf)
10. INSTALL ENGINE MOUNTING ABSORBER
Install the engine mounting absorber with the 4 bolts.
Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)






11. CONNECT RR ENGINE MOUNTING INSULATOR
(a) Connect the mounting insulator with the 4 nuts.
Torque: 65.7 N.m (670 kgf.cm, 48 ft.lbf)
(b) Install the 2 hole plugs.
12. CONNECT LH ENGINE MOUNTING INSULATOR
Connect the mounting insulator with the 4 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)
13. REMOVE ENGINE SLING DEVICE
Remove the 2 bolts and No.2 engine hanger.
14. INSTALL PS PUMP
(a) Install the PS pump with the 2 bolts.
Torque: 43 N.m (440 kgf.cm, 31 ft.lbf)
(b) Install the drive belt.
15. CONNECT HYDRAULIC COOLING FAN PRESSURE HOSE
Using SST, connect the pressure hose. SST 09631-22020
Torque: 44 N.m (450 kgf.cm, 33 ft.lbf)
16. CONNECT PS PRESSURE TUBE
(a) Connect the PS pressure tube with the 2 nuts.
(b) Connect the 2 PS air hoses.
17. INSTALL DRIVE SHAFTS
18. INSTALL FRONT EXHAUST PIPE
(a) Temporarily install 3 new gaskets and the front exhaust pipe with the 2 bolts and 6 nuts.
(b) Tighten the 4 nuts holding the exhaust manifolds to the front exhaust pipe.
Torque: 82 N.m (630 kgf.cm, 46 ft.lbf)
(c) Tighten the 2 bolts and 2 nuts holding the center exhaust pipe to the front exhaust pipe.
Torque: 56 N.m (570 kgf.cm, 41 ft.lbf)
(d) Install the bracket with the 2 bolts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
(e) Install the stay with the 2 bolts.
Torque: 29.4 N.m (300 kgf.cm, 22 ft.lbf)






14. INSTALL PS PUMP
(a) Install the PS pump with the 2 bolts.
Torque: 43 N.m (440 kgf.cm, 31 ft.lbf)
(b) Install the drive belt.
15. CONNECT HYDRAULIC COOLING FAN PRESSURE HOSE
Using SST, connect the pressure hose. ,SST 09631-22020
Torque: 44 N.m (450 kgf.cm, 33 ft.lbf)
16. CONNECT PS PRESSURE TUBE
(a) Connect the PS pressure tube with the 2 nuts.
(b) Connect the 2 PS air hoses.
17. INSTALL DRIVE SHAFTS
18. INSTALL FRONT EXHAUST PIPE
(a) Temporarily install 3 new gaskets and the front exhaust pipe with the 2 bolts and 6 nuts.
(b) Tighten the 4 nuts holding the exhaust manifolds to the front exhaust pipe.
Torque: 82 N.m (630 kgf.cm, 46 ft.lbf)
(c) Tighten the 2 bolts and 2 nuts holding the center exhaust pipe to the front exhaust pipe.
Torque: 56 N.m (570 kgf.cm, 41 ft.lbf)
(d) Install the bracket with the 2 bolts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
(e) Install the stay with the 2 bolts.
Torque: 29.4 N.m (300 kgf.cm, 22 ft.lbf)
19. INSTALL A/C COMPRESSOR
(a) Install the A/C compressor and drive belt adjusting bar bracket with the 4 bolts and nut.
Torque:
Bolt A
25.5 N.m (260 kgf.cm. 19 ft.lbf)
Bolt B
18 N.m (185 kgf.cm, 13 ft.lbf)
nut
25.5 N.m (260 kgf.cm. 19 ft.lbf)
(b) Install the drive belt.
(c) Connect the A/C compressor connector.






20. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel, and install the 2 nuts.
(b) Connect the wire clamp.
(c) Connect these connectors:
- 3 engine ECM connectors
- 5 cowl wire connectors
- Cooling fan ECU connector
(d) Install these parts:
- Glove compartment
- Glove compartment door
- Lower instrument panel
- Under cover
21. CONNECT TRANSAXLE CONTROL CABLE TO TRANSAXLE
22. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel pipe.
(b) Connect the fuel inlet hose to the fuel filter.
Torque: 29 N.m (300 kgf.cm, 22 ft.lbf)
23. CONNECT HEATER HOSES
Connect the 2 hoses.
24. CONNECT VACUUM HOSES
Connect these vacuum hoses:
- Brake booster vacuum hose to air intake chamber
- Vacuum hose to charcoal canister
- Vacuum hoses to vacuum tank for ACIS






(a) Connect the wire clamps.
(b) Connect the ground strap with the bolt.
(c) Connect the connector to the LH fender apron.
(d) Connect the wire clamps
(e) Connect these wires and connectors:
- 2 igniter connectors
- Noise filter connector
- Connector to LH fender apron
- 2 ground straps
- 5 connectors to relay box
(f) Connect the engine relay box with the 2 bolts.
26. INSTALL RADIATOR
(See radiator installation in cooling system)
27. w/CRUISE CONTROL SYSTEM:
INSTALL CRUISE CONTROL ACTUATOR
28. INSTALL AIR CLEANER CASE AND AIR CLEANER CASE ASSEMBLY
29. CONNECT THROTTLE CABLE
30. CONNECT ACCELERATOR CABLE
31. FILL WITH ENGINE OIL
32. FILL WITH ENGINE COOLANT
33. INSTALL BATTERY TRAY AND BATTERY
34. START ENGINE AND CHECK FOR LEAKS
35. VEHICLE ROAD TEST
Check for abnormal noises. shock. slippage, correct shift points and smooth operation.
36. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS