Operation CHARM: Car repair manuals for everyone.

Part 1
















CYLINDER BLOCK
COMPONENTS FOR ENGINE REMOVAL AND INSTALLATION
ENGINE REMOVAL
1. REMOVE BATTERY AND TRAY
2. REMOVE HOOD
3. DRAIN ENGINE COOLANT
4. DRAIN ENGINE OIL
5. DISCONNECT ACCELERATOR CABLE
6. DISCONNECT A/T THROTTLE CABLE
7. REMOVE AIR CLEANER CAP ASSEMBLY AND AIR CLEANER CASE
(See step 5 in cylinder head removal) Cylinder Head Assembly
8. w/ CRUISE CONTROL SYSTEM: REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the bolt. clip and actuator cover.
(b) Disconnect the actuator connector and clamp.
(c) Remove the 3 bolts, and disconnect the actuator with the bracket.
9. REMOVE RADIATOR






10. DISCONNECT ENGINE WIRE
(a) Remove the 2 bolts and disconnect the engine relay box.
(b) Disconnect these wires and connectors:
- 5 connectors from relay box
- 2 igniter connectors
- Noise filter connector
- Connector from LH fender apron
- 2 ground straps
(c) Disconnect the wire clamp.
(d) Disconnect the connector from the LH fender apron.
(e) Remove the bolt. and disconnect the ground strap.
(f) Disconnect the wire clamp.
11. DISCONNECT VACUUM HOSES
Disconnect these vacuum hoses:
- Vacuum hoses from vacuum tank for ACIS
- Vacuum hose from charcoal canister
- Brake booster vacuum hose from air intake chamber
12. DISCONNECT HEATER HOSES
13. DISCONNECT FUEL HOSES
Disconnect the fuel inlet and return hoses.

CAUTION: Catch leaking fuel in a container.

14. DISCONNECT TRANSAXLE CONTROL CABLE FROM TRANSAXLE
15. DISCONNECT ENGINE WIRE FROM CABIN






(a) Remove these parts:
- Under cover
- Lower instrument panel
- Glove compartment door
- Glove compartment
(b) Disconnect these connectors:
- 3 ECM connectors
- 5 cowl wire connectors
- Cooling fan ECU connector







(c) Disconnect the wire clamp.
(d) Remove the 2 nuts, and pull out the engine wire from the cowl panel.






16. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Disconnect the A/C compressor connector.
(b) Remove the drive belt.
(c) Remove the 4 bolts, nut and drive belt adjusting bar bracket.
(d) Disconnect the A/C compressor from the engine.






17. REMOVE FRONT EXHAUST PIPE
(a) Remove the 2 bolts and stay.
(b) Remove the 2 bolts, and disconnect the bracket.
(c) Remove the 2 bolts and 2 nuts holding the front exhaust pipe to the center exhaust pipe.
(d) Remove the 4 nuts holding the front exhaust pipe to the exhaust manifolds.
(e) Remove the front exhaust pipe and 3 gaskets.
18. REMOVE DRIVE SHAFTS
19. DISCONNECT PS PRESSURE TUBE
(a) Disconnect the 2 PS air hoses.
(b) Remove the 2 nuts, and disconnect the PS pressure tube.
20. DISCONNECT HYDRAULIC COOLING FAN PRESSURE HOSE
Using SST. disconnect the pressure hose. SST 09631-22020






21. DISCONNECT PS PUMP FROM ENGINE
(a) Remove the PS drive belt.
(b) Remove the 2 bolts, and disconnect the PS pump from the engine.
22. DISCONNECT LH ENGINE MOUNTING INSULATOR
Remove the 4 bolts. and disconnect the mounting insulator.






23. DISCONNECT RR ENGINE MOUNTING INSULATOR
(a) Remove the 2 hole plugs.
(b) Remove the 4 nuts, and disconnect the mounting insulator.
24. REMOVE ENGINE MOUNTING SHOCK ABSORBER
Remove the 4 bolts and engine mounting shock absorber.
25. DISCONNECT FR ENGINE MOUNTING INSULATOR
Remove the 3 bolts, and disconnect the mounting insulator.