Fuel Pump: Service and Repair

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

REMOVAL / INSTALLATION

NOTE: Installation is in the reverse order of removal.




1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT.
2. REMOVE LUGGAGE COMPARTMENT TRIM COVER.



3. DISCONNECT FUEL PUMP CONNECTOR.



4. REMOVE REAR SEAT CUSHION AND BACK.
5. REMOVE PARTITION COVER.
- Using a scraper, pry out the partition cover.
6. REMOVE FUEL PUMP.



- Remove the 8 bolts, and disconnect the fuel pump set plate from the fuel tank.

Torque: 3.0 Nm (26 in.lb)




- Remove the 3 nuts, and disconnect the fuel pump bracket from the fuel tank.

Torque: 5.5 Nm (48 in.lb)

- Disconnect the fuel hose from the fuel pump bracket, and remove the fuel pump, bracket and set plate assembly.
INSTALLATION HINT: Install a new gasket to the pump set plate.




DISASSEMBLY / ASSEMBLY

NOTE: Assembly is in the reverse order of disassembly.




1. REMOVE PUMP SET PLATE FROM FUEL PUMP.



- Remove the 2 nuts. 2 spring washers, and 2 wires from the fuel pump.
- Remove the fuel pump set plate.

2. REMOVE FUEL PUMP FROM PUMP BRACKET.



- Pull out the lower side of the fuel pump from the pump bracket.
- Disconnect the fuel hose from the fuel pump, and remove the fuel pump.
- Remove the rubber cushion from the fuel pump.

3. REMOVE FUEL PUMP FILTER FROM FUEL PUMP.



- Remove the clip and pull out the filter.
INSTALLATION HINT: Install the pump filter with a new clip.