Service Specifications
SERVICE SPECIFICATIONSERVICE DATE
Oil Pump
Body Clearance STD 0.07 - 0.15 mm (0.0028 - 0.0059 inch)
Body Clearance Limit 0.3 mm (0.012 inch)
Tip Clearance STD 0.11 - 0.14 mm (0.0043 - 0.0055 inch)
Tip Clearance Limit 0.3 mm (0.012 inch)
Side Clearance STD 0.02 - 0.05 mm (0.0008 - 0.0020 inch)
Side Clearance Limit 0.1 mm (0.004 inch)
Pump body bushing inside diameter Limit 38.18 mm (1.5035 inch)
Stator shaft bushing inside diameter (Front side) Limit 21.58 mm (0.8496 inch)
Stator shaft bushing inside diameter (Rear side) Limit 27.08 mm (1.0661 inch)
Second Coast Brake
Piston rod length 72.9 mm (2.870 inch)
Piston rod length 71.4 mm (2.811 inch)
Overdrive Direct Clutch
Clutch drum bushing inside diameter Limit 27.11 mm (1.0673 inch)
Overdrive direct clutch piston stroke 1.85 - 2.15 mm (0.0728 - 0.0846 inch)
Overdrive planetary gear bushing Limit 11.27 mm (0.4437 inch)
Planetary pinion gear thrust clearance STD 0.20 - 0.60 mm (0.0079 - 0.0236 inch)
Planetary pinion gear thrust clearance Limit 1.00 mm (0.0394 inch)
Flange thickness No.16 3.6 mm (0.142 inch)
Flange thickness No.17 3.5 mm (0.138 inch)
Flange thickness No.18 3.4 mm (0.134 inch)
Flange thickness No.19 3.3 mm (0.130 inch)
Flange thickness No.20 3.2 mm (0.126 inch)
Flange thickness No.21 3.1 mm (0.122 inch)
Overdrive Brake
Piston stroke 1.40 - 1.70 mm (0.0551 - 0.0669 inch)
Direct Clutch
Piston stroke 1.37 - 1.60 mm (0.0539 - 0.0669 inch)
Drum bushing inside diameter 53.99 mm (2.1256 inch)
Flange thickness No.33 3.0 mm (0.118 inch)
Flange thickness No.32 3.1 mm (0.122 inch)
Flange thickness No.31 3.2 mm (0.126 inch)
Flange thickness No.30 3.3 mm (0.130 inch)
Flange thickness No.29 3.4 mm (0.134 inch)
Flange thickness No.28 3.5 mm (0.138 inch)
Flange thickness No.27 3.6 mm (0.142 inch)
Flange thickness No.34 3.7 mm (0.146 inch)
Forward Clutch
Pack clearance 0.6 - 0.9 mm (0.024 - 0.035 inch)
Flange thickness No.61 3.0 mm (0.118 inch)
Flange thickness No.60 3.2 mm (0.126 inch)
Flange thickness No.45 3.4 mm (0.134 inch)
Flange thickness No.62 3.6 mm (0.142 inch)
Flange thickness No.44 3.8 mm (0.150 inch)
Flange thickness No.42 4.0 mm (0.157 inch)
Flange thickness No.63 4.2 mm (0.165 inch)
Flange thickness No.64 4.4 mm (0.173 inch)
Front Planetary Gear
Maximum inside diameter 24.08 mm (0.9480 inch)
Planetary pinion gear thrust clearance STD 0.20 - 0.60 mm (0.0079 - 0.0236 inch)
Planetary pinion gear thrust clearance Limit 1.00 mm (0.0394 inch)
Planetary Sun Gear
Sun gear bushing inside diameter Limit 27.08 mm (1.0661 inch)
Second Brake
Pack clearance 0.62 - 1.98 mm (0.0244 - 0.0780 inch)
Rear Planetary Gear
Planetary pinion gear thrust clearance STD 0.20 - 0.60 mm (0.0079 - 0.0236 inch)
Planetary pinion gear thrust clearance Limit 1.00 mm (0.0394 inch)
First and Reverse Brake
Pack clearance 0.60 - 1.12 mm (0.0236 - 0.0441 inch)
Piston return spring free length 12.9 mm (0.508 inch)
Valve body Springs
Valve Body Keys
Transmission Case
Transmission case bushing Limit 38.18 mm (1.5035 inch)
Extension Housing
Extension housing bushing Limit 40.09 mm (1.5783 inch)
Output Shaft
Thrust play 0.27 - 0.86 mm (0.0106 - 0.0339 inch)
Accumulator Spring
