Alternator: Service and Repair

GENERATOR REMOVAL AND INSTALLATION






1. REMOVE BATTERY CLAMP COVER
2. REMOVE AIR CLEANER INLET






3. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counterclockwise, and remove the drive belt.

CAUTION: The pulley bolt for the belt tensioner has a LEFT HAND THREAD.
4. REMOVE OIL PAN PROTECTOR
5. REMOVE ENGINE UNDER COVER
6. DISCONNECT PS OIL COOLER PIPE FROM OIL PAN
7. REMOVE GENERATOR






(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the generator wire.
(c) Disconnect the generator wire clamp from the cord clip on the generator.
(d) Remove the bolt, nut and generator.

GENERATOR INSTALLATION
1. INSTALL GENERATOR
(a) Install the generator with the bolt and nut.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)






(b) Connect the generator connector.
(c) Connect the generator wire with the nut and rubber cap.
(d) Install the generator wire clamp to the cord clip on the generator.
2. INSTALL PS OIL COOLER PIPE






3. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counter clockwise.

CAUTION: The pulley bolt for the belt tensioner has a LEFT HAND THREAD.

5. PERFORM ON-VEHICLE INSPECTION [1][2]Component Tests and General Diagnostics
6. INSTALL ENGINE UNDER COVER