Disassembly and Reassembly
FRONT DOOR COMPONENTS
FRONT DOOR DISASSEMBLY
1. REMOVE ARMREST BASE PANE
(a) Using the screwdriver, remove the clip.
(b) Pull the panel forward and disconnect the connector.
2. REMOVE DOOR INSIDE HANDLE BEZEL COVER
Using a small screwdriver, pry outward the cover.
HINT: Tape the screwdriver tip before use.
3. REMOVE DOOR TRIM
(a) Remove 2 caps and 8 screws.
(b) Pass the screwdriver between the panel and the trim and remove clips.
NOTICE: Do not scratch the panel with the screwdriver.
(c) Remove the trim by pulling all of the trim.
(d) Remove the 2 cables from the door inside handle.
(e) Disconnect the connector from the door courtesy light.
(f) Remove 12 nuts. the front door trim ornament and the door inside handle.
(g) Remove 8 screws and armrest.
(h) Remove the door courtesy light.
4. REMOVE DOOR SPEAKER GRILLE
Using a screwdriver, pry loose 2 clips and remove the cover.
HINT: Tape the screwdriver, tip before use.
5. REMOVE DOOR TRIM UPPER PANEL
Remove 6 screws and pry out the panel.
6. REMOVE FRONT DOOR WEATHERSTRIP
While pulling the weatherstrip by hand, remove the 9 clips using a clip remover.
HINT: Do not pull strongly on the weatherstrip as it may tear.
7. REMOVE OUTSIDE REAR VIEW MIRROR AND SPEAKER
(a) Remove 2 bolts and the speaker, disconnect the connector.
(b) Remove 2 bolts and the mirror, disconnect the connector.
8. REMOVE SPEAKER ASSEMBLY
Disconnect connectors from speaker assembly and remove speaker assembly with 4 bolts.
9. REMOVE SCREW GROMMETS
Using a clip remover, remove 2 grommets.
10. REMOVE SERVICE HOLE COVER
Remove the cover by pulling at the edge by hand.
NOTICE: Do not tear the cover.
11. DISCONNECT WIRE HARNESS FROM DOOR PANEL
Using a clip remover, remove the wire harness clamps from 10 position on the door panel.
12. REMOVE DOOR INSIDE PANEL FRAME
Remove 3 bolts and the frame.
13. REMOVE FRONT DOOR BELT MOULDING
(a) Remove 8 screws and 5 nuts.
(b) Using a scraper, remove the double-sided tape from the rear side.
HINT: Tape the scraper tip before use.
14. REMOVE FRONT DOOR INNER WEATHERSTRIP
Put loose the clips from the edge of the panel and remove the belt moulding.
15. REMOVE FRONT GLASS GUIDE
Remove 3 screws and the guide.
16. REMOVE REAR GLASS GUIDE AND DOOR GLASS
(a) Remove 4 screws from the guide.
(b) Remove joining the window regulator and glass.
(c) Pull the door glass with the guide out of the panel carefully.
HINT: Do not remove the guide from the glass.
17. REMOVE WINDOW REGULATOR
Remove 6 nuts and the regulator.
18. REMOVE DOOR LOCK
(a) Disconnect the 2 links from the outside handle and key cylinder.
(b) Disconnect the connector.
(c) Using a torx wrench, remove 3 screws and the door lock.
19. REMOVE OUTSIDE HANDLE AND KEY CYLINDER
(a) Disconnect the connector from key cylinder.
(b) Remove 3 bolts, key cylinder and outside handle.
20. REMOVE SIDE PROTECTION MOULDING
(a) Remove 2 nuts.
(b) Using a clip remover, pry out the moulding.
DOOR GLASS REPLACEMENT
REMOVE FOLLOWING PARTS:
(a) Front door lass channel
(b) Glass guide roller
(c) Glass guide roller No.2
(d) Washer
(e) Nut
(f) Bolt
FRONT DOOR ASSEMBLY
1. BEFORE INSTALLING PARTS, COAT THEM WITH MP GREASE
(a) Apply MP grease to the window regulator rollers.
(b) Apply MP grease to the sliding surface of the door lock.
(c) Apply MP grease to the door glass guide rollers.
2. INSTALL SIDE PROTECTION MOULDING
(a) Pass the top of the clips into the panel hole and tap the moulding onto the panel.
(b) Install 2 nuts.
3. INSTALL OUTSIDE HANDLE AND KEY CYLINDER
(a) Install the key cylinder and the outside handle with 3 bolts.
(b) Connect the connector to the key cylinder.
4. INSTALL DOOR LOCK
(a) Apply adhesive to 3 screws. Part No.08833-00070, THREE BOND 1324 or equivalent
(b) Install the door lock with 3 screws.
(c) Install the 2 links to the outside handle and key cylinder.
(d) Connect the connector.
5. INSTALL WINDOW REGULATOR
Install the regulator with 6 nuts.
6. INSTALL GLASS GUIDE AND DOOR GLASS
(a) Install the front glass guide with 3 screws to the door panel.
(b) Pass the rear glass guide with the door glass inside the door panel.
(c) Install the glass to the front glass guide and the regulator.
(d) Install the rear glass guide with 4 screws.
7. INSTALL FRONT DOOR INNER WEATHERSTRIP
Pass the claw of the clips into the upper panel hole and push the moulding onto the panel.
8. INSTALL FRONT DOOR BELT MOULDING
HINT: If the adhesive power of the tape is reduced, replace it with new tape.
Install the moulding with 8 screws and 5 nuts.
9. INSTALL DOOR INSIDE PANEL FRAME
Install the frame with 3 bolts.
10. CONNECT WIRE HARNESS TO DOOR PANEL
Install the clamps onto the panel.
11. INSTALL SPEAKER ASSEMBLY
(a) Install the speaker assembly with 4 screws.
(b) Connect the connector to the speaker.
12. INSTALL SERVICE HOLE COVER
HINT: Before installing the service hole cover, peel off the backing paper from the silencer.
Seal the service hole cover with adhesive.
13. INSTALL SCREW GROMMETS
Install 2 grommets as shown.
14. INSTALL OUTSIDE REAR VIEW MIRROR
(a) Install the mirror with 2 bolts, connect the connector.
(b) Install the speaker with 2 bolts, connect the connector.
15. INSTALL FRONT DOOR WEATHERSTRIP
Push down on the 9 clips of the weatherstrip.
16. INSTALL DOOR TRIM UPPER PANEL
(a) Push the panel into the frame.
(b) Tap in the 3 clips.
(c) Install the panel with 6 screws.
17. INSTALL DOOR SPEAKER GRILLE
Slide the grille and tap the grille to install it.
18. INSTALL DOOR TRIM
(a) Install the front door trim ornament and the door inside handle with 11 nuts.
(b) Install the armrest with 8 screws.
(c) Install the door courtesy switch.
(d) Install the 2 cables as shown.
(e) Connect the connector to the door courtesy switch.
(f) Install the door trim to the door panel with 8 screws and 2 caps.
19. INSTALL DOOR INSIDE HANDLE BEZEL COVER
With the door handle in open position, insert the cover into the bezel.
20. INSTALL ARMREST BASE PANEL
(a) Connect the connector.
(b) Slide the panel rearward and tap the panel to install it.