Operation CHARM: Car repair manuals for everyone.

Second Coast Brake

SECOND COAST BRAKE





COMPONENTS

SECOND COAST PISTON BRAKE DISASSEMBLY





1. REMOVE OIL SEAL RING
Remove the oil seal ring from the piston.





2. REMOVE PISTON ROD
a. Remove the E-ring while pushing the piston with needle-nose pliers.





b. Remove the spring, washer and piston rod.

SECOND COAST BRAKE BAND INSPECTION
INSPECT BRAKE BAND





If the lining of the brake band is peeling off or discolored, or even if part of the printed numbers are defaced, replace the brake band.

SECOND COAST BRAKE PISTON ASSEMBLY





1. SELECT PISTON ROD
If the band is OK with piston rod stroke not within the standard value, select a new piston rod.
There are 2 lengths for piston rod.

Piston rod length:
71.4 mm (2.811 inch)
72.9 mm (2.870 inch)






2. ASSEMBLE SECOND COAST BRAKE PISTON
a. Install the retainer, compression spring and piston to the piston rod.





b. Firmly hold down the piston, then compress the compression spring.
c. Install the E-ring.





3. INSTALL SECOND COAST BRAKE PISTON OIL SEAL RING
a. Coat the oil seal ring with ATF.
b. Install the oil seal ring to the piston groove, then snug it down by squeezing its ends together.

NOTICE: Do not spread the ring ends more than necessary.