Operation CHARM: Car repair manuals for everyone.

Clutch Master Cylinder: Service and Repair

CLUTCH MASTER CYLINDER REPLACEMENT


1. Draw out fluid with syringe.
2. Disconnect clutch line tube, Fig. 2.

Fig. 2 Exploded View Of Clutch Master Cylinder:






3. Remove lower No. 2 finish panel, then the console upper panel and box assembly.
4. Remove lower cluster pad and pad end, then the lower No. 1 finish panel and No. 2 heater to resistor duct.
5. Remove clevis pin and clip with spring washer.
6. Remove mounting nuts and pull out master cylinder.
7. Reverse procedure to install, noting the following:
a. Bleed clutch system as outlined under Hydraulic System Service.
b. Check for leaks.
c. Check and adjust clutch pedal as outlined under Adjustments.

CLUTCH RELEASE CYLINDER REPLACEMENT
1. Using clutch line removal tool No. 09023-00100, or equivalent, remove clutch line tube, Fig. 3.

Fig. 3 Exploded View Of Clutch Release Cylinder:






2. Remove two bolts and pull out cylinder.
3. Reverse procedure to install. Bleed clutch system as outlined under Clutch System Bleeding, then check for leaks.