Engine: Service and Repair

1. On models with coded audio anti-theft systems, refer to Technician Safety Information for code procedures. On models with air bag system, disarm airbag system as outlined under Technician Safety Information.
2. Remove hood and battery.
3. Remove engine undercover, then drain engine oil and coolant.
4. Remove drive belt and throttle body cover.
5. Disconnect control cables from throttle body, then remove air cleaner and air flow meter.
6. Disconnect power steering air control valve vacuum hose from air intake chamber, then remove air intake connector.
7. Remove radiator reservoir tank and radiator.
8. Disconnect igniter connectors, engine wire connectors, theft deterrent horn connector, power steering solenoid valve connector and ground cable from body.
9. Disconnect wire clamp from VSV, then remove alternator.
10. Disconnect power steering tubes from suspension crossmember, then remove power steering reservoir tank and bracket from body, Fig. 3.

Fig. 3 Engine & Transmission Component Locations:

11. Remove power steering pump and A/C compressor from engine.
12. Disconnect all coolant hoses, then remove charcoal canister, Fig. 7.

Fig. 7 Engine Replacement:

13. Disconnect engine wire harness from cabin, Fig. 8.

Fig. 8 Engine Wire Harness Passenger Compartment Access:

14. Remove exhaust system and exhaust pipe heat insulator.
15. Remove center floor brace and propeller shaft.
16. Disconnect transmission control rod.
17. Remove engine and transmission assembly from vehicle as follows:
a. Attach engine hoist to engine hangers.
b. Remove nuts holding front engine mounting insulators, Fig. 2

Fig. 2 Engine Mount Removal:

c. Remove four bolts and nuts holding rear engine mounting member and disconnect ground strap.
d. Lift engine and transmission out of vehicle slowly and carefully. Place engine and transmission on a stand.
e. Separate engine and transmission.
18. Reverse procedure to install, noting the following:
a. Replace fluids and check levels, then check for leaks.
b. Check ignition timing.
c. If audio system was disabled, activate as outlined under Technician Safety Information. On models with air bag system, rearm airbag system as outlined under Technician Safety Information.