Fuel Pump: Service and Repair

REMOVAL

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
(a) Take out the floor carpet.
(b) Remove the service hole cover.

HINT: At the time of installation, please refer to the following items. Check for fuel leakage.

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR
4. REMOVE NO.1 FUEL TANK PROTECTOR Remove the 2 bolts and No.1 fuel tank protector.

Torque: 4 N.m (40 kgf.cm, 35 in.lbf)





5. DISCONNECT FUEL TUBE (FUEL TUBE CONNECTOR)

CAUTION:
- Perform disconnecting and connecting operations of the fuel tube connector (quick type) afier observing the precautions.
- As there is retained pressure in the fuel pipe line, prevent it from splashing inside the vehicle compartment.





6. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
(a) Remove the 6 bolts and fuel tank vent tube set plate.

Torque: 4 N.m (40 kgf.cm, 35 in.lbf)

(b) Pull out the fuel pump assembly.
(c) Remove the gasket from the pump assembly.

NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

HINT: At the time of installation, please refer to the following items. Install a new gasket to the pump assembly.

7. DISCONNECT FUEL PUMP CONNECTOR





8. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
(a) Pull off the lower side of the fuel pump from the pump bracket
(b) Disconnect the fuel hose from the fuel pump, and remove the fuel pump.
(c) Remove the rubber cushion from the fuel pump.
9. REMOVE FUEL PUMP FILTER FROM FUEL PUMP





(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.

HINT: At the time of installation, please refer to the following items. Install the pump filter with a new clip.

INSTALLATION
Installation is in the reverse order of removal.