Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL
1. REMOVE ENGINE UNDER COVER

2. REMOVE AIR CLEANER INLET




3. REMOVE GENERATOR DRIVE BELT

Loosen the belt tension by turning the drive belt tensioner counterclockwise, and remove the dive belt.

HINT: The tensioner pulley bolt has a left-hand thread.




4. REMOVE PS PUMP PULLEY
Using SST remove the nut and PS pump pulley.
SST 09960-10010 (09962-1000, 09963-1000)

5. REMOVE GENERATOR
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.




c. Disconnect these parts:
1. Ground cable
2. Wire (for generator wire) from clamp on cord clip
3. Wire (for generator connector) from clamp on cord clip
Take out the vinyl tape, and disconnect the wire from the cord clip.
4. PS oil hose from No.1 oil pan.




d. Remove the nut, bolt, stay and generator.
e. Remove the 2 clamps from the cord clips on the generator.

INSTALLATION
1. INSTALL GENERATOR





a. Install the generator and stay with the nut and bolt.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
b. Install the clamp (for generator wire) to the cord clip on generator.




c. Install these pants:
1. Ground cable
2. Wire (for generator wire) to clamp on cord clip
3. Wire (for generator connector) to clamp on cord clip
^ Install the clamp to the wire with a vinyl tape.
^ Install the clamp to the cord clip.
4. PS oil hose to No.1 oil pan.




2. INSTALL PS PUMP PULLEY
Using SST, install the PS pump pulley with the nut.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)




3. INSTALL GENERATOR DRIVE BELT
Install the drive belt by turning the drive belt tensioner counterclockwise.

HINT: The tensioner pulley bolt has a left-hand thread.

4. PERFORM ON-VEHICLE INSPECTION

5. INSTALL AIR CLEANER INLET

6. INSTALL ENGINE UNDER COVER