A650E 3-SPD O/D A/T

SERVICE DATA
Oil Pump
Body Clearance STD 0.07 - 0.15 mm (0.0028 - 0.0059 inch)
Body Clearance Maximum 0.3 mm (0.012 inch)
Tip Clearance STD 0.11 - 0.14 mm (0.0043 - 0.0055 inch)
Tip Clearance Maximum 0.3 mm (0.012 inch)
Side Clearance STD 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
Side Clearance Maximum 0.1 mm (0.004 inch)
Pump Body Bushing Inside Diameter Maximum 38.19 mm (1.5035 inch)
Stator Shaft Inside Diameter
(Front Side) Maximum 21.58 mm (0.8496 inch)
(Rear Side) Maximum 27.08 mm (1.0661 inch)


3rd Coast Brake
Piston Rod Stroke 2.0 - 3.0 mm (0.079 - 0.118 inch)
Piston Rod Length 77.65 mm (3.057 inch)
Piston Rod Length 78.40 mm (3.087 inch)
Piston Rod Length 79.15 mm (3.116 inch)
Piston Rod Length 79.90 mm (3.146 inch)
Piston Rod Length 80.65 mm (3.175 inch)


O/D Direct Clutch
Piston Stroke 0.85 - 1.10 mm (0.033 - 0.043 inch)
Clutch Return Spring Free Length STD 15.8 mm (0.622 inch)
Clutch Drum Bushing Inside Diameter Maximum 27.11 mm (1.067 inch)
O/D Planetary Gear Bushing Maximum 11.27 mm (0.444 inch)
Planetary Pinion Gear Thrust Clearance STD 0.02 - 0.60 mm (0.008 - 0.024 inch)
Planetary Pinion Gear Thrust Clearance Maximum 1.00 mm (0.039 inch)
Flange Thickness No.21 3.1 mm (0.122 inch)
Flange Thickness No.21 3.2 mm (0.128 inch)
Flange Thickness No.21 3.3 mm (0.130 inch)
Flange Thickness No.21 3.4 mm (0.134 inch)
Flange Thickness No.21 3.5 mm (0.138 inch)
Flange Thickness No.21 3.6 mm (0.142 inch)
Flange Thickness No.21 3.7 mm (0.146 inch)
Flange Thickness No.21 3.8 mm (0.151 inch)


O/D Brake
Piston Return Spring Free Length STD 17.82 mm (0.702 inch)
Piston Stroke 1UZ-FE: 1.40 - 1.70 mm (0.055 - 0.067 inch)
Piston Stroke 2JZ-GE: 1.32 - 1.62 mm (0.052 - 0.064 inch)
Flange Thickness No.77 3.3 mm (0.130 inch)
Flange Thickness No.78 3.5 mm (0.138 inch)
Flange Thickness No.79 3.6 mm (0.142 inch)
Flange Thickness No.80 3.7 mm (0.146 inch)
Flange Thickness No.81 3.8 mm (0.150 inch)
Flange Thickness No.82 3.9 mm (0.154 inch)
Flange Thickness No.83 4.0 mm (0.157 inch)


Direct Clutch
Piston Stroke 1UZ-FE: 0.50 - 0.80 mm (0.020 - 0.032 inch)
Piston Stroke 2JZ-GE: 0.40 - 0.70 mm (0.016 - 0.028 inch)
Clutch Piston Return Spring Free Length STD 23.25 mm (0.915 inch)
Clutch Drum Bushing Inside Diameter Maximum 53.97 mm (2.1248 inch)
Flange Thickness No.33 3.3 mm (0.130 inch)
Flange Thickness No.34 3.4 mm (0.134 inch)
Flange Thickness No.35 3.5 mm (0.138 inch)
Flange Thickness No.36 3.6 mm (0.142 inch)
Flange Thickness No.37 3.7 mm (0.146 inch)
Flange Thickness No.38 3.8 mm (0.150 inch)
Flange Thickness No.39 3.9 mm (0.154 inch)
Flange Thickness No.40 4.0 mm (0.157 inch)
Flange Thickness No.41 4.1 mm (0.161 inch)


Forward Clutch
Piston Stroke 1UZ-FE: 0.70 - 1.00 mm (0.028 - 0.039 inch)
Piston Stroke 2JZ-GE: 0.60 - 0.90 mm (0.024 - 0.035 inch)
Clutch Drum Bushing Inside Diameter Maximum 20.08 mm (0.790 inch)
Flange Thickness No.61 3.0 mm (0.118 inch)
Flange Thickness No.60 3.2 mm (0.126 inch)
Flange Thickness No.45 3.4 mm (0.134 inch)
Flange Thickness No.62 3.6 mm (0.142 inch)
Flange Thickness No.44 3.8 mm (0.150 inch)
Flange Thickness No.42 4.0 mm (0.157 inch)


Multiple Disc Brake
Piston Stroke 1UZ-FE: 0.70 - 1.00 mm (0.028 - 0.039 inch)
Piston Stroke 2JZ-GE: 0.56 - 0.86 mm (0.022 - 0.034 inch)
Piston Return Spring Free Length STD 36.8 mm (1.449 inch)
Flange Thickness No.36 3.3 mm (0.142 inch)
Flange Thickness No.37 3.4 mm (0.146 inch)
Flange Thickness No.38 3.5 mm (0.150 inch)
Flange Thickness No.39 3.6 mm (0.154 inch)
Flange Thickness No.40 3.7 mm (0.157 inch)
Flange Thickness No.41 3.8 mm (0.161 inch)


Front Planetary Gear
Planetary Pinion Gear Thrust Clearance STD 0.2 - 0.6 mm (0.008 - 0.024 inch)
Planetary Pinion Gear Thrust Clearance Maximum 1.0 mm (0.0394 inch)


Front & Center Planetary Sun Gear
Sun Gear Bushing Inside Diameter Maximum 24.79 mm (0.976 inch)


Center Planetary Gear
Planetary Gear Bushing Inside Diameter Maximum 41.31 mm (1.626 inch)
Planetary Pinion Gear Thrust Clearance STD 0.2 - 0.6 mm (0.008 - 0.024 inch)
Planetary Pinion Gear Thrust Clearance Maximum 1.0 mm (0.039 inch)


2nd Brake
Flange Thickness No.21 2.1 mm (0.083 inch)
Flange Thickness No.23 2.3 mm (0.091 inch)
Flange Thickness No.25 2.5 mm (0.098 inch)
Flange Thickness No.27 2.7 mm (0.106 inch)
Flange Thickness No.29 2.9 mm (0.114 inch)
Flange Thickness No.31 3.1 mm (0.118 inch)


Rear Planetary Gear
Planetary Pinion Gear Thrust Clearance STD 0.2 - 0.6 mm (0.008 - 0.024 inch)
Planetary Pinion Gear Thrust Clearance Maximum 1.0 mm (0.0394 inch)
Rear Planetary Ring Gear Inside Bushing Maximum 38.56 mm (1.518 inch)


1st & Reverse Brake
Pack Clearance 1UZ-FE: 0.6 - 0.9 mm (0.024 - 0.035 inch)
Pack Clearance 2JZ-GE: 0.5 - 0.8 mm (0.021 - 0.031 inch)
Piston Return Spring Free Length STD 20.0 mm (0.787 inch)
Flange Thickness No.01 1.8 mm (0.071 inch)
Flange Thickness No.02 1.9 mm (0.075 inch)
Flange Thickness No.03 2.0 mm (0.079 inch)
Flange Thickness No.04 2.1 mm (0.083 inch)
Flange Thickness No.05 2.2 mm (0.087 inch)
Flange Thickness No.06 2.3 mm (0.090 inch)
Flange Thickness No.07 2.4 mm (0.094 inch)
Flange Thickness No.08 2.5 mm (0.098 inch)
Flange Thickness No.09 2.6 mm (0.102 inch)
Flange Thickness No.10 2.7 mm (0.106 inch)
Flange Thickness No.11 2.8 mm (0.110 inch)
Flange Thickness No.12 2.9 mm (0.114 inch)
Flange Thickness No.13 3.0 mm (0.118 inch)


Output Shaft
Output Shaft Thrust Play 1.63 - 2.89 mm (0.064 - 0.114 inch)
Output Shaft Inside Bushing Maximum 20.08 mm (0.791 inch)


Valve Body Spring






Valve Body Key






Accumulator spring