Disassembly and Reassembly
DISASSEMBLYNOTICE: When using a vise, do not overtighten it.
1. REMOVE TRANSPONDER KEY COIL
Remove the screw.
2. REMOVE KEY CYLINDER LAMP ILLUMINATION
3. REMOVE NO. 2 INTERMEDIATE SHAFT ASSEMBLY
a. Place matchmarks on the No. 2 shaft and main shaft.
b. Remove the bolt.
4. REMOVE COLUMN UPPER BRACKET
a. Using a centering punch, mark the center of the 2 tapered-head bolts.
b. Using a 4 - 5 mm (0.16 - 0.20 inch) drill, drill into the 2 bolts.
c. Using a screw extractor, remove the 2 bolts.
5. REMOVE COLUMN TUBE SUPPORT
a. Remove the bolt.
b. Remove the tube support with lower column tube attachment.
c. Remove the tube attachment from the tube support.
6. REMOVE TURN SIGNAL BRACKET
Remove the 3 bolts.
7. REMOVE STEERING COLUMN PROTECTOR
Remove the 2 bolts.
8. REMOVE No. 1 BRACKET
Remove the bolt.
9. REMOVE NO. 2 BRACKET
Remove the bolt.
10. REMOVE TILT AND TELESCOPIC ECU
Remove the 2 bolts.
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
a. Place the ignition key at the ACC position.
b. Push down the stop pin with a screwdriver, and pull out the cylinder.
c. Install a new cylinder.
HINT: Make sure the key is at the ACC position.
3. INSPECT IGNITION SWITCH
4. IF NECESSARY, REPLACE IGNITION SWITCH
a. remove the 2 screws.
b. Install a new switch with the 2 screws.
5. INSPECT KEY UNLOCK WARNING SWITCH
6. INSPECT KEY INTERLOCK SOLENOID
7. IF NECESSARY, REPLACE KEY UNLOCK WARNING SWITCH WITH KEY INTERLOCK SOLENOID
a. Remove the 2 screws.
b. Install a new switch with solenoid with the 2 screws.
8. INSPECT TRANSPONDER KEY COIL
9. IF NECESSARY, REPLACE TRANSPONDER KEY COIL
10. IF NECESSARY, REPLACE TRANSPONDER KEY AMPLIFIER
a. remove the screw.
b. Install a new key amplifier with the bolt.
REASSEMBLY
NOTICE: When using a vise, do not overtighten it.
1. INSTALL TILT AND TELESCOPIC ECU
Tighten the 2 screws.
2. INSTALL NO. 2 BRACKET
Tighten the bolt.
3. INSTALL No. 1 BRACKET
Tighten the bolt.
4. INSTALL STEERING COLUMN PROTECTOR
Tighten the 2 bolts.
5. INSTALL TURN SIGNAL BRACKET
Tighten the 3 bolts.
6. INSTALL COLUMN TUBE SUPPORT
NOTICE: If the attachment or support is deformed, replace it with a new one.
a. Install the tube attachment to the tube support.
b. Install the support. NOTICE: Make sure to install the support facing the correct direction.
c. Torque the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
NOTICE:
^ Tighten the bolt while holding the support to prevent it turning too.
^ Be sure to tighten the bolt with the specified torque.
7. INSTALL COLUMN UPPER BRACKET
Tighten the 2 new tapered-head bolts until the bolt heads break off.
8. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
a. Align the matchmarks on the No. 2 shaft and main shaft.
b. Torque the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)
9. INSTALL KEY CYLINDER ILLUMINATION
10. INSTALL TRANSPONDER KEY COIL
Tighten the screw.