Operation CHARM: Car repair manuals for everyone.

Fuel Door: Service and Repair

REMOVAL

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
2. REMOVE REAR FLOOR FINISH PLATE
3. REMOVE REAR FLOOR FINISH SIDE PLATES
4. REMOVE INNER LH COVER LUGGAGE COMPARTMENT TRIM




5. REMOVE FUEL LID LOCK ASSEMBLY
a. Remove the nut from the fuel lid side.
b. Remove the nut and lock assembly, then disconnect the connector.




6. REMOVE FUEL INLET PIPE SHIELD
a. Remove the ring.
b. Remove the fuel tank cap and shield.

CAUTION:
- Always keep the tank cap closed when it is not required to be open.
- Keep all fire away during the operation.

c. Install the cap quickly.




7. REMOVE FUEL FILLER OPENING LID
a. Using a drill, drill out the rivet heads.
b. Remove the fuel filler opening lid.
c. Remove the fuel tank cap hanger and lock retainer from the opening lid.

INSTALLATION

1. INSTALL FUEL INLET PIPE SHIELD
2. INSTALL FUEL TANK CAP
3. INSTALL RING
4. INSTALL FUEL LID LOCK ASSEMBLY

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)




5. INSTALL FUEL FILLER OPENING LID
a. Install the fuel tank cap hanger to the opening lid.
b. Install the nut and fuel filler opening lid lock retainer to the opening lid.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

c. Using a riveter, install the 2 rivets to the fuel filler opening lid.

6. INSTALL INNER LH COVER LUGGAGE COMPARTMENT TRIM
7. INSTALL REAR FLOOR FINISH SIDE PLATES
8. INSTALL REAR FLOOR FINISH PLATE
9. INSTALL LUGGAGE COMPARTMENT FLOOR MAT