Front Door: Service and Repair

DISASSEMBLY - Includes Window Motor/Regulator and Glass




1. REMOVE DOOR INSIDE HANDLE BEZEL
a. Open the cap, then remove the screw.
b. Using a screwdriver, remove the inside handle bezel.

HINT: Tape the screwdriver tip before use.

2. REMOVE UPPER BRACKET GARNISH
3. REMOVE POWER WINDOW SWITCH




4. REMOVE DOOR TRIM
a. Using a screwdriver, remove the screw cap.

HINT: Tape the screwdriver tip before use.

b. Remove the 2 screws.
c. Insert a screwdriver between the door panel and door trim to pry the trim out.

HINT: Tape the screwdriver tip before use.

d. Pull the trim upward to remove it, then disconnect the courtesy light connector.
e. Remove the courtesy light from the door trim.

5. REMOVE TWEETER SPEAKER
6. REMOVE OUTSIDE REAR VIEW MIRROR

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

7. REMOVE FRONT DOOR WEATHERSTRIP







8. REMOVE DOOR INSIDE HANDLE
a. Remove the screw.
b. Disconnect the 2 control links from the inside handle as shown in the illustration.

9. REMOVE SERVICE HOLE COVER
Remove the grommet and service hole cover.

HINT: At the time of reassembly, please refer to the following item.
Bring out the links through the service hole cover.

10. REMOVE SPEAKER
11. DISCONNECT INSIDE OPEN LINK AND LOCKING LINK
a. Using a clip remover, remove the clip.
b. Disconnect the 2 links from the door lock, then remove the 2 links.




12. REMOVE DOOR BELT MOULDING
a. Remove the 2 clips from the front and rear edge of the moulding shown in the illustration.
b. Pry out the clips from the edge of moulding and remove the moulding.




13. REMOVE UPPER STOP
Remove the 2 bolts and 2 upper stops as shown in the illustration.

Torque: 14 N.m (143 kgf.cm, 10 ft.lbf)

14. REMOVE DOOR GLASS
a. Open the door glass until the bolts appear in the service hole.
b. Remove the 3 nuts.
c. Pull the door glass out of the panel carefully.

HINT: At the time of reassembly, please refer to the following item.
Insert a shop rag inside the panel to prevent scratching the glass.







15. REMOVE WINDOW REGULATOR
a. Disconnect the connector.
b. Remove the bolt of lower plate.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

c. Unlock the snap by pulling the lower plate.
d. Remove the snap and lower plate from the stud bolt of lower bracket.
e. Remove the setting nut from the lower plate.
f. Remove the 5 nuts and window regulator.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

HINT: At the time of reassembly, please refer to the following item.
Apply MP grease to the glass guide and rollers of window regulator.




16. REMOVE DOOR GLASS GUIDE
Remove the bolt and guide.

Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)




17. REMOVE MIRROR BRACKET
Remove the 2 bolts, nut and bracket.




18. REMOVE DOOR LOCK
a. Disconnect the 2 links from the outside handle and key cylinder.
b. Disconnect the connector.
c. Remove the bolt.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

d. Remove the 3 screws and door lock.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

HINT: At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.

Part No.08833-00070, THREE BOND 1324 or equivalent






HINT: At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door lock.

19. REMOVE OUTSIDE HANDLE
a. Disconnect the connector.
b. Remove the 2 bolts and handle.

Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)

c. Remove the key cylinder from the handle.

REASSEMBLY
Reassembly is in the reverse order of disassembly.