Rear Door: Service and Repair
DISASSEMBLY - Includes Window Motor/Regulator and Glass1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE POWER WINDOW SWITCH
3. REMOVE DOOR TRIM
a. Remove the screw.
b. Insert a screwdriver between the door panel and door trim to pry the trim out.
HINT: Tape the screwdriver tip before use.
c. Pull the trim upward to remove it.
4. REMOVE DOOR INSIDE HANDLE
5. REMOVE SERVICE HOLE COVER
Remove the grommet and service hole cover.
HINT: At the time of reassembly, please refer to the following item.
Bring out the links through the service hole cover.
6. REMOVE SPEAKER
7. REMOVE REAR DOOR WEATHERSTRIP
8. REMOVE DOOR BELT MOULDING
a. Remove the 2 clips from the front and rear edge of the moulding shown in the illustration.
b. Pry out the clips from the edge of moulding and remove the moulding.
9. REMOVE UPPER STOPS
Remove the 2 bolts and 2 upper stops as shown in the illustration.
Torque: 14 N.m (143 kgf.cm, 10 ft.lbf)
10. REMOVE REAR WINDOW GUIDE
Remove the 2 nuts and rear window guide.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
11. REMOVE DOOR GLASS
a. Open the door glass until the bolts appear the service hole.
b. Remove the 3 nuts.
c. Pull the door glass out of the panel carefully.
HINT: At the time of reassembly, please refer to the following item.
Insert a shop rag inside the panel to prevent scratching the glass.
12. REMOVE FRONT WINDOW GUIDE
Remove the bolt and front window guide.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)
13. REMOVE WINDOW REGULATOR
a. Disconnect the connector.
b. Remove the bolt of lower plate.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
c. Unlock the snap by pulling the lower plate.
d. Remove the snap and lower plate from the stud bolt of lower bracket.
e. Remove the setting nut from the lower bracket.
f. Remove the 5 nuts and window regulator.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
HINT:At the time of reassembly, please refer to the following item.
Apply MP grease to the glass guide and rollers of window regulator.
14. DISCONNECT INSIDE OPEN LINK AND LOCKING LINK
a. Using a clip remover, remove the clip.
b. Disconnect the 2 links from the door lock, then remove the 2 links.
15. REMOVE DOOR LOCK
a. Disconnect the connector.
b. Remove the bolt.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
c. Remove the 3 screws and door lock.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
HINT: At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND, 1324 or equivalent
HINT:At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door lock.
16. REMOVE OUTSIDE HANDLE
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
REASSEMBLY
Reassembly is in the reverse order of disassembly.