Operation CHARM: Car repair manuals for everyone.

Rear Door: Service and Repair

DISASSEMBLY

1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST BASE PANEL
3. REMOVE REAR DOOR COURTESY LIGHT




4. REMOVE DOOR TRIM
a. Remove the 5 screws.
b. Insert a screwdriver between the panel and the trim and remove the clips.

NOTE: Do not scratch the panel with the screwdriver.

HINT: Tape the screwdriver tip before use.

c. Remove the trim by pulling all of the trim up.
d. Remove the 2 cables from the door inside handle.

5. REMOVE REAR DOOR SPEAKER
6. REAR DOOR FRAME GARNISH
7. REMOVE INSIDE HANDLE
8. REMOVE REAR DOOR ECU




9. REMOVE REAR DOOR INNER WEATHERSTRIP
Using a scraper, remove the inner weatherstrip.

HINT: Tape the scraper tip before use.

10. REMOVE SERVICE HOLE COVER
11. REMOVE REAR DOOR GLASS RUN




12. REMOVE DOOR GLASS
Remove the 2 nuts and the door glass.




13. REMOVE DIVISION BAR
a. Remove the 2 bolts and screw.
b. Remove the division bar.




14. REMOVE REAR DOOR QUARTER WINDOW GLASS




15. REMOVE WINDOW REGULATOR

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

HINT: At the time of reassembly, please refer to the following item.
Apply adhesive MP grease to window rollers.




16. REMOVE DOOR LOCK

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

HINT: At the time of reassembly, please refer to the following item.
Apply adhesive to the screw.

Part No. 08833-00070 THREE BOND 1324 or equivalent

17. REMOVE REAR DOOR OUTSIDE HANDLE

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

18. REMOVE CHILD PROTECTOR LOCK LEVER KNOB
19. REMOVE REAR DOOR INSIDE HANDLE
20. REMOVE ORNAMENT
21. REMOVE PANEL

REASSEMBLY
Reassembly is in the reverse order of disassembly.