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Coil Spring (Front) - Clicking Noise on Bumps

SUSPENSION
SU004-02

June 7, 2002

Title:
FRONT COIL SPRING CLICKING NOISE

Models:
'01 - '02 GS 430/300

Introduction
To eliminate abnormal noise from the front coil springs, a self-adhesive urethane tube has been adopted on the lower coil of the front springs to prevent metal to metal contact between the lower coil spring and the spring support (mounted on the strut) when driving over bumps.

Applicable Vehicles

^ 2001 - 2002 model year GS 430/300 vehicles produced before the VINs shown below.





Production Change Information





Parts Information





Required Tools & Material





Warranty Information

Applicable Warranty *:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.

Repair Procedure





1. Cut the coil spring insulator to about 50 mm (2 inch) lengths (see Figure 1). The repair will require only two lengths, one length per spring.

2. Remove the front coil springs from the strut assembly following the Repair Manual procedures.

3. To ensure good adhesion of the pressure sensitive glue on the inner surface of the insulator, clean the spring with a suitable solvent in the area where the insulator is to be installed.





4. Protect the shaded portion of the coil spring using the cut length of the coil spring insulator (see Figure 2).