Fuel Door: Service and Repair

REMOVAL

1. REMOVE LUGGAGE COMPARTMENT TRIM NO. 2 COVER




2. REMOVE LUGGAGE COMPARTMENT TRIM REAR COVER
a. Using a clip remover, remove the 5 clips.
b. Using a screw driver, remove the luggage compartment trim rear cover.

HINT: Tape the screwdriver tip before use.

3. REMOVE LUGGAGE COMPARTMENT FLOOR HOOKS




4. REMOVE LUGGAGE COMPARTMENT TRIM SIDE COVER LH
Remove the 4 clips and luggage compartment trim side cover LH.




5. REMOVE FUEL LID LOCK CONTROL
a. Rotate the fuel lid lock right to disengage the lock, then pull it out.




b. Rotate the retainer left to disengage the lock, then pull it out.




6. REMOVE FUEL FILLER SHIELD
a. Remove the 2 rings from the fuel filler shield.
b. Remove the fuel tank cap and shield.

CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation.

c. Install the fuel tank cap quickly.




7. REMOVE FUEL TANK CAP HANGER
Pull up the fuel tank cap hanger to remove it.

8. REMOVE FUEL FILLER OPENING LID LOCK RETAINER
Remove the nut and fuel filler opening lid lock retainer.




9. REMOVE FUEL LID OPENING SPRING
Insert a screwdriver between the spring and fuel filler opening lid to remove the spring as shown in the illustration.

HINT: Tape the screwdriver tip before use.




10. REMOVE FUEL FILLER OPENING LID
a. Using a drill, drill out the rivet heads.
b. Remove the fuel filler opening lid.

INSTALLATION




1. INSTALL FUEL FILLER OPENING LID
Using a riveter, install the fuel filler opening lid with the 2 rivets to the body.












NOTE:
- Do not prize a riveter, as riveter is damaged, it it not tightened and the mandrel is bent.
- Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.
- Install the rivet while attaching materials, as they are not tightened firmly.

2. INSTALL FUEL FILLER OPENING SPRING




3. INSTALL FUEL FILLER OPENING LID LOCK RETAINER
Install the fuel filler opening lid look retainer with the nut.

4. INSTALL FUEL TANK CAP HANGER




5. INSTALL FUEL FILLER SHIELD
a. Remove the fuel tank cap.
b. Install the fuel filler shield to the body.
c. Install the fuel tank cap quickly.

CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation.

d. Install the 2 rings to the fuel filler shield as shown in the illustration.




6. INSTALL FUEL LID LOCK CONTROL
a. Install the retainer to the body from the outside of the vehicle and rotate it right to lock.




b. Insert the fuel lid lock control to the retainer and rotate it left to lock.




7. INSTALL LUGGAGE COMPARTMENT TRIM SIDE COVER LH
Install the luggage compartment trim side cover LH with the 3 clips.

8. INSTALL LUGGAGE COMPARTMENT FLOOR HOOKS




9. INSTALL LUGGAGE COMPARTMENT TRIM REAR COVER
Install the luggage compartment trim rear cover with the 5 clips.

10. INSTALL LUGGAGE COMPARTMENT TRIM NO. 2 COVER