Overhaul
DISASSEMBLY1. REMOVE SIDE DEFROSTER DUCT
Remove the screw, then disconnect the side defroster duct as shown in the illustration.
2. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
Employ the same manner described in the above step.
3. REMOVE DEFROSTER NOZZLE ASSEMBLY
Remove the 3 screws and defroster nozzle assembly.
4. REMOVE NO. 1 HEATER TO REGISTER DUCT
Remove the 3 screws and No. 1 heater to register duct.
5. REMOVE NO. 2 HEATER TO REGISTER DUCT
a. Remove the 2 screws and center bracket.
b. Remove the 2 screws and No. 2 heater to register duct.
6. REMOVE NO. 1 REGISTER
Remove the screw and No. 1 register as shown in the illustration.
7. REMOVE NO. 2 REGISTER
Employ the same manner described in the above step.
8. REMOVE NO. 2 INSTRUMENT PANEL WIRE
a. Disconnect the connectors.
b. Disengage the wire harness clamps and remove the No. 2 instrument panel wire.
9. REMOVE SOLAR SENSOR
10. REMOVE LIGHT CONTROL SWITCH SENSOR AND HOLE COVER
11. REMOVE INSTRUMENT SIDE PANEL
Using a screwdriver, remove the instrument side panel.
HINT: Tape the screwdriver tip before use.
12. REMOVE NO. 1 PINS
Remove the 4 screws and No. 1 pins.
13. REMOVE INSTRUMENT PANEL END PAD
a. Using a heat light, heat the end pad to 20 - 30 degrees C (68 - 86 degrees F).
NOTE: Do not heat the end pad excessively.
b. Remove the instrument panel end pad.
HINT: When replacing end pad, replace with a new one.
REASSEMBLY
Reassembly is in the reverse order of disassembly.