Cylinder Block

Cylinder Head Surface Warpage:
Maximum 0.070 mm (0.0028 inch)

Cylinder Bore Diameter:
Standard 86.000 - 86.013 mm (3.3858 - 3.3863 inch)
Maximum 86.020 mm (3.3866 inch)

Main Journal Bore Diameter:
Reference Mark:
Mark 0 66.020 - 66.022 mm (2.59922 - 2.59929 inch)
Mark 1 66.022 - 66.024 mm (2.59929 - 2.59936 inch)
Mark 2 66.024 - 66.026 mm (2.59936 - 2.53344 inch)
Mark 3 66.026 - 66.028 mm (2.59944 - 2.59952 inch)
Mark 4 66.028 - 66.030 mm (2.59952 - 2.59960 inch)
Mark 5 66.030 - 66.032 mm (2.59960 - 2.59968 inch)
Mark 6 66.032 - 66.034 mm (2.59968 - 2.59976 inch)
Mark 7 66.034 - 66.036 mm (2.59976 - 2.59984 inch)

Main Bearing Bolt Diameter:
Standard 9.960 - 9.970 mm (0.3921 - 0.3925 inch)
Minimum 9.700 mm (0.3820 inch)

Piston Dimensions
Piston Diameter 85.935-85.945 mm (3.3833-3.3837 inch)
Piston Oil Clearance:
Standard 0.055-0.078 mm (0.0022-0.0031 inch)
Maximum 0.100 mm (0.0039 inch)
Piston Ring Groove Clearance:
No.1 0.011-0.070 mm (0.0004-0.0028 inch)
No.2 0.030-0.070 mm (0.0012-0.0028 inch)

Crankshaft Thrust Clearance:
Standard 0.020-0.220 mm (0.0008-0.0087 inch)
Maximum 0.300 mm (0.0118 inch)
Thrust Washer Thickness: 1.940-1.990 mm (0.0764-0.0783 inch)

Main Journal Oil Clearance:
Standard Value:
Standard Bearings 0.026-0.040 mm (0.0010-0.0016 inch)
First U/S (0.250 mm) 0.025-0.061 mm (0.0010-0.0024 inch)
Maximum Value:
Standard Bearings 0.060 mm (0.0024 inch)
First U/S (0.250 mm) 0.08 mm (0.0031 inch)
Main Bearing Center Wall Thickness:
Reference Mark:
Mark 1 1.994-1.997 mm (0.0785-0.0786 inch)
Mark 2 1.997-2.000 mm (0.0786-0.0787 inch)
Mark 3 2.000-2.003 mm (0.0787-0.0789 inch)
Mark 4 2.003-2.006 mm (0.0789-0.0790 inch)
Mark 5 2.006-2.009 mm (0.0790-0.0791 inch)





Main Bearing Cap Torque Sequence

Main Bearing Cap:
Torque 45 Nm (450 kgf-cm, 33 ft. lbs.)

Crankshaft Pulley Bolt:
Torque 330 Nm (3,300 kgf-cm, 243 ft-lbf)

Connecting Rod
Connecting Rod Thrust Clearance:
Standard 0.250-0.402 mm (0.0098-0.0158 inch)
Maximum 0.500 mm (0.01970 inch)
Connecting Bolt Diameter:
Standard 8.100-8.300 mm (0.319-0.327 inch)
Minimum 8.000 mm (0.315 inch)
Connecting Rod Big End Inside Diameter:
Reference Mark:
Mark 1 55.025-55.031 mm (2.1633-2.1666 inch)
Mark 2 55.031-55.037 mm (2.1666-2.1668 inch)
Mark 3 55.037-55.043 mm (2.1668-2.1670 inch)
Bushing Inside Diameter 22.005-22.014 mm (0.8663-0.8667 inch)
Piston Pin Diameter 21.997-22.006 mm (0.8660-0.8664 inch)
Piston Pin Oil Clearance:
Standard 0.005-0.011 mm (O.0002-0.0004 inch)
Maximum 0.050 mm (0.0020 inch)
Rod Out Of Alignment Per 100 mm (3.9400 inch):
Maximum 0.050 mm (0.0020 inch)
Rod Twist Per 100 mm (3.9400 inch):
Maximum 0.150 mm (0.0059 inch)