Sunroof / Moonroof: Service and Repair
SLIDING ROOF HOUSING SUB-ASSY COMPONENTSREPLACEMENT
HINT:
- Installation is in the reverse order of removal. But the installation is indicated only when it has a point.
- In the LH side, work in the same procedure as in the RH side.
1. REMOVE ROOF HEADLINING ASSY
2. REMOVE SLIDING ROOF GUIDE RAIL COVER RH
a. Using a screwdriver, remove the sliding roof guide rail cover.
HINT: Tape the screwdriver tip before use.
b. Employ the same manner described above to the other side.
3. REMOVE SLIDING ROOF GUIDE RAIL COVER LH
4. REMOVE SLIDING ROOF SIDE GARNISH RH
a. Using a screwdriver, remove the sliding roof side garnish.
HINT: Tape the screwdriver tip before use.
b. Employ the same manner described above to the other side.
5. REMOVE SLIDING ROOF SIDE GARNISH LH
6. REMOVE SLIDING ROOF GLASS SUB-ASSY
a. Using a torx wrench (T25), remove the 4 screws and sliding roof glass.
7. REMOVE SLIDING ROOF WEATHERSTRIP
8. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY
a. Remove the 2 bolts.
b. Disconnect the clamp and then remove the sliding roof drive gear.
9. REMOVE SLIDING ROOF HOUSING SUB-ASSY
a. Disconnect the 4 drain hoses from the housing.
b. Remove the 6 nuts and 8 bolts, then remove the housing as shown in the illustration.
10. REMOVE SUNSHADE TRIM SUB-ASSY
a. Remove the screw and stopper.
b. Employ the same manner described above to the other side.
c. Remove the sunshade trim.
11. ADJUST THE FULLY CLOSED POSITION
a. By using a screwdriver which tip is taped around, make the drive cable of the sliding roof slide to align the matchmaker.
12. INSTALL SLIDING ROOF GLASS SUB-ASSY
a. Check for a difference in level between the sliding roof (weatherstrip) and roof panel.
Corner of rear side: 0 ± 1.5 mm (0 ± 0.059 in.)
b. Check for a difference in level between the sliding roof (glass) and roof panel.
NOTE: The clearance should be thoroughly even.
c. Adjustment the roof panel.
1. Using a torque driver T25, loosen a screw to adjust the sliding roof panel position. When the adjustment has done, tighten the screw there.
13. RESET THE SLIDING ROOF POSITION
a. To reset the zero point for sliding roof by pushing and holding the switch on the "TILT UP" side until the sliding roof tilts all the way up and down a little automatically.
NOTE: When the battery negative (-) terminal is disconnected due to the repair, the sliding roof position memory is erased. After reconnecting the battery negative (-) terminal, make sure to reset the zero point.
If the reset is not performed, the sliding roof automatic operation will not function.
14. INSPECT FOR LEAK
a. Adjusting the sliding roof, check there is no water leak.
b. In case of water leak, readjust the sliding roof.
RESET
1. RESET THE SLIDING ROOF POSITION WHEN THE BATTERY NEGATIVE (-) TERMINAL IS DISCONNECTED, WHEN SLIDING ROOF COMPONENT PARTS ARE REPLACED AND ALSO WHEN THE FUSE IS REPLACED
a. To reset the zero point for sliding roof, push and hold the switch on the "TILT UP" side until the sliding roof tilts all the way up and down a little automatically.
b. Confirm "one-touch side open and close" and "one-touch tilt up and down" functions by pushing the switch briefly to the "SLIDE-OPEN" and "TILT-UP" sides.
NOTE: When the battery negative (-) terminal is disconnected or "PWR No.1" fuse is removed and also the fuse is exchanged due to the repair, the sliding roof position memory is erased. After reconnecting the battery negative (-) terminal, make sure to reset the zero point. If the reset is not performed, the sliding roof automatic operation will not function.
2. RESET THE SLIDING ROOF POSITION WHEN THE SLIDING ROOF DOES NOT STOP AT THE FULLY CLOSED POSITION EVEN IF THE AUTO CLOSE SWITCH IS OPERATED
a. Push and hold the switch on the "TILT UP/CLOSE" side until the sliding roof stops.
b. Continue to push and hold the switch on the "TILT UP/CLOSE" side for 10 seconds or more. The sliding roof will close to the fully closed position.
c. Continue to push and hold the switch on the "TILT UP/CLOSE" side until the sliding roof tilts all the way up and down a little automatically.
d. Confirm "one-touch side open and close" and "one-touch tilt up and down" functions by pushing the switch briefly to the "SLIDE-OPEN" and "TILT-UP" sides.