Overhaul
ROOF PANEL RH LINK SUB-ASSEMBLYRoof Panel RH Link Sub-Assy Part 1:
Roof Panel RH Link Sub-Assy Part 2:
OVERHAUL
1. MOVE ROOF PANEL TO HALF
2. REMOVE ROOF SIDE RAIL GARNISH ASSEMBLY RH
3. REMOVE ROOF SIDE RAIL GARNISH ASSEMBLY LH
4. REMOVE SUN ROOF / REMOVABLE ROOF HEADLINING ASSEMBLY
5. REMOVE SLIDING ROOF / REMOVABLE ROOF PANEL SUB-ASSEMBLY
6. REMOVE ROOF SIDE GARNISH INNER RH
7. REMOVE ROOF SIDE GARNISH INNER LH
8. REMOVE ROOF HEADLINING ASSEMBLY REAR
9. REMOVE BACK WINDOW FRAME SUB-ASSEMBLY UPPER
10. REMOVE REAR SEAT CUSHION ASSEMBLY
11. REMOVE REAR SEAT HEADREST PLATE COVER
12. REMOVE WIND DEFLECTOR BOARD ASSEMBLY
13. REMOVE REAR SEAT HEADREST PLATE
14. REMOVE REAR SEAT HEADREST ASSEMBLY
15. REMOVE REAR SEAT BACK ASSEMBLY
16. REMOVE REAR SEAT BACK BOARD
17. REMOVE DOOR SCUFF PLATE ASSEMBLY RH
18. REMOVE DOOR SCUFF PLATE ASSEMBLY LH
19. REMOVE QUARTER TRIM PANEL ASSEMBLY FRONT RH
20. REMOVE QUARTER TRIM PANEL ASSEMBLY FRONT LH
21. RAISE PACKAGE TRAY TRIM ASSEMBLY
22. REMOVE PACKAGE TRAY TRIM ASSEMBLY
HINT: Store the right and left shims for the package tray trim assembly separately.
23. REMOVE REAR FLOOR FINISH PLATE
a. Using a screwdriver, remove the rear floor finish plate.
HINT: Tape the screwdriver tip before use.
24. REMOVE SPARE WHEEL COVER ASSEMBLY
25. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
26. REMOVE LUGGAGE COMPARTMENT TRIM COVER RH
a. Using a clip remover, remove the 3 clips.
b. Remove the luggage trim cover RH.
27. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH
28. REMOVE TOOL BOX COVER
29. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY
a. Remove the 2 bolts and luggage hold belt striker assembly.
30. REMOVE LUGGAGE COMPARTMENT TRIM COVER SUB-ASSEMBLY REAR
a. Using a clip remover, remove the 4 clips.
b. Remove the luggage compartment trim cover sub-assembly rear.
31. REMOVE TONNEAU COVER STOPPER SUB-ASSEMBLY RH
a. Remove the cushion.
b. Using a screwdriver release the 2 covers.
HINT: Tape the screwdriver tip before use.
c. Using a torx socket wrench, remove the screw.
Torx socket (T40): 090424)0020
d. Remove the 2 bolts.
e. Remove the tonneau cover stopper sub-assembly RH.
32. REMOVE TONNEAU COVER STOPPER SUB-ASSEMBLY LH
a. Using a screwdriver release the 2 covers.
HINT: Tape the screwdriver tip before use.
b. Using a torx socket wrench, remove the screw.
Torx socket (T40): 09042-00020
c. Remove the 2 bolts.
d. Remove the tonneau cover stopper sub-assembly LH, then disconnect the connector.
33. REMOVE TONNEAU COVER ASSEMBLY
a. Using a screwdriver, remove the 2 covers.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 nuts and tonneau cover assembly.
34. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LOWER
a. Using a clip remover, remove the 6 clips.
b. Remove the luggage compartment trim cover inner lower.
35. REMOVE LUGGAGE COMPARTMENT TRIM COVER FRONT
a. Using a clip remover, remove the 4 clips.
b. Employ the same manner described above to the other side.
c. Using a clip remover, remove the 4 clips.
d. Remove the luggage compartment trim cover front.
36. REMOVE REAR FLOOR FINISH SIDE PLATE RH
a. Using a screwdriver, release the clamp and remove the rear floor finish side plate RH.
HINT: Tape the screwdriver tip before use.
37. REMOVE REAR FLOOR FINISH SIDE PLATE LH
38. REMOVE LUGGAGE COMPARTMENT LAMP ASSEMBLY NO.1
a. Using a screwdriver, release the claw.
HINT: Tape the screwdriver tip before use.
b. Remove the luggage compartment lamp assembly No.1 and disconnect the connector.
39. REMOVE LUGGAGE COMPARTMENT TRIM COVER SIDE RH
a. Using a clip remover, remove the 4 clips.
b. Remove the luggage compartment trim cover side RH.
40. REMOVE DOOR INSIDE HANDLE BEZEL
a. Using a screwdriver, release the clamp and remove the door inside handle bezel.
HINT:
- Tape the screwdriver tip before use.
- Pressing the parts indicated in the illustration (around the service hole) release the claw fitting.
41. REMOVE LUGGAGE COMPARTMENT TRIM COVER SIDE LH
42. REMOVE ROOF SIDE RAIL GARNISH REAR RH
a. Loosen the nut, then disconnect the cable.
b. Remove the 3 screws.
c. Release the claws and remove the roof side garnish rear RH.
43. REMOVE ROOF PANEL RH LINK SUB-ASSEMBLY
a. Disconnect the connector.
b. Using a torx wrench, remove the 2 screws and nut.
Torx socket (T40): 09042-00020
c. Remove the roof panel RH link sub-assembly.
HINT: Store the right and left shims for the roof panel RH link sub-assembly separately.
44. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY RH
a. Remove the 3 bolts and sliding roof drive gear assembly RH.
45. REMOVE SLIDE ROOF LIMIT SWITCH
a. Remove the 2 screws and sliding roof limit switch.
46. INSTALL SLIDE ROOF LIMIT SWITCH
a. Install the slide roof limit switch and 2 screws.
HINT: Install the limit switch with wire harness to which white tape is attached so that it will be positioned inside the vehicle.
47. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY RH
Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
48. TEMPORARY TIGHTEN ROOF PANEL RH LINK SUB-ASSEMBLY
a. Temporarily tighten nut and 2 screws and roof panel RH link sub-assembly.
HINT:
- The shims that has been stored.
- Insert 3 shims generally, however, the number of shims is changeable depending on the situation.
49. INSTALL ROOF SIDE RAIL GARNISH REAR RH
a. Install the roof side garnish rear RH.
b. Connect the cable and tighten the nut.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
50. INSTALL BACK WINDOW FRAME SUB-ASSEMBLY UPPER
Torque: 40 N.m (408 kgf.cm, 30 ft.lbf)
51. INSTALL ROOF HEADLINING ASSEMBLY REAR
52. INSTALL ROOF SIDE GARNISH INNER LH
53. INSTALL ROOF SIDE GARNISH INNER RH
54. INSTALL SLIDING ROOF / REMOVABLE ROOF PANEL SUB-ASSEMBLY
Torque: 40 N.m (408 kgf.cm, 30 ft.lbf)
55. INSTALL REMOVABLE ROOF LOCK SUB-ASSEMBLY
Torque: 6.9 N.m (70 kgf.cm, 61 in.lbf)
56. INSTALL SUN ROOF / REMOVABLE ROOF HEADLINING ASSEMBLY
57. INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY LH
58. INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY RH
59. ADJUST ROOF LINE
NOTE: In order to prevent the roof from floating up at the rear side when driving at a high speed, adjustment of the roof panel link sub-assembly adjusting screw is necessary. Be sure to perform the following adjustment procedure.
a. Using a torx driver, remove the stopper cushion from the roof panel RH link sub-assembly.
b. Using a hexagon wrench, loosen the lock screw and adjust the protrusion "a" of the roof panel RH & LH link sub-assembly adjusting screw.
Standard value: "a" = 8 mm (0.31 in.)
c. Let the roof manually close of its own weight several times from the half-open position.
d. Let the roof close of its own weight from the half-open position and place a SST without locking the roof.
SST 09802-00010
HINT:
- Place the SST without contact with the roof panel.
- Place the SST in alignment with line "a" between the body panel and quarter window moulding.
e. Check that the reference dot line "b" on the upper part of the SST aligns with the roof line.
HINT:
- When the roof line is not aligned with the SST reference dot line "b" in the longitudinal direction, adjust the roof panel RH & LH link sub-assembly forward or backward to align the roof line with the SST reference line.
- When the roof line is not aligned with the SST reference dot line "b" in the vertical direction, adjust either by turning the adjusting screw or with roof panel RH & LH link sub-assembly shims.
- After adjustment, be sure to repeat checking from step (c).
f. Using a hexagon wrench, fully tighter the roof panel RH link sub-assembly with the two screws.
Torque: 41 N.m (418 kgf.cm, 30 ft.lbf)
g. Let the roof close of its own weight from the half-open position.
h. Measure the retract amount of the roof lock.
1. Let the roof close of its own weight from the half-open position and measure the distance (A) between the front header and roof panel at the point where the roof stops without locking.
HINT: Measure the retract amount without contact with the roof panel.
Mark the point at which the measurement was performed.
2. From the position in step (h)-(1), lock the roof and measure the distance (B) between the front header and roof panel.
HINT: Measure at the same point as in step (h)-(1).
C (Retract amount of roof lock) = A - B
i. Adjust removable roof auxiliary catch assembly.
1. Using a torx socket, adjust the removable roof auxiliary catch assembly to make C (retract amount of the roof lock) satisfy the standard.
Torx socket (T30): 090424)0010
Standard value: C = 3.5 ± 1 mm (0.14 ± 0.04 in.)
HINT: If C (retract amount of the roof lock) is outside the standard, adjust by turning the adjusting screw.
j. Place the SST and check that reference line "c" at the lower part of the SST aligns approximately with the roof line.
SST 09802-00010
HINT: Depending on the vehicle condition, the roof line may not align with the SST reference line "c".
k. Check the installation condition.
HINT: If necessary, repeat the adjustment from step (b).
60. INSTALL PACKAGE TRAY TRIM ASSEMBLY
61. INSTALL QUARTER TRIM PANEL ASSEMBLY FRONT LH
62. INSTALL QUARTER TRIM PANEL ASSEMBLY FRONT RH
63. INSTALL DOOR SCUFF PLATE ASSEMBLY LH
64. INSTALL DOOR SCUFF PLATE ASSEMBLY RH
65. INSTALL REAR SEAT BACK BOARD
66. INSTALL REAR SEAT BACK ASSEMBLY
Torque:
Bolt: 18 N.m (184 kgf.cm, 13 ft.lbf)
Nut: 7.0 N.m (71 kgf.cm, 63 in.lbf)
67. INSTALL LUGGAGE COMPARTMENT TRIM COVER SIDE LH
68. INSTALL DOOR INSIDE HANDLE BEZEL
69. INSTALL LUGGAGE COMPARTMENT TRIM COVER SIDE RH
70. INSTALL LUGGAGE COMPARTMENT LAMP ASSEMBLY NO.1
71. INSTALL REAR FLOOR FINISH SIDE PLATE LH
72. INSTALL REAR FLOOR FINISH SIDE PLATE RH
73. INSTALL LUGGAGE COMPARTMENT TRIM COVER FRONT
74. INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER LOWER
75. INSTALL TONNEAU COVER ASSEMBLY
76. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH
77. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY RH
78. INSTALL LUGGAGE COMPARTMENT TRIM COVER SUB-ASSEMBLY REAR
79. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY
80. INSTALL TOOL BOX COVER
81. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH
82. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH
83. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
84. INSTALL SPARE WHEEL COVER ASSEMBLY
85. INSTALL REAR FLOOR FINISH PLATE