Third Coast Brake

OVERHAUL





1. REMOVE 2ND COAST BRAKE PISTON OIL SEAL RING
2. REMOVE2N D COAST BRAKE PISTON ROD





a. Firmly hold down the piston, then compress the compression spring.
b. Remove the E-ring.





c. Remove the compression spring, washer plate and piston rod.





3. INSPECT 2ND COAST BRAKE BAND ASSY
If the lining of the brake band is peeling off or discolored, or even if a part of the printed numbers are defaced, replace the brake band.

HINT: Before assembling the new band, soak it in ATF for at least 15 minutes.





4. INSTALL 2ND COAST BRAKE PISTON
If the band is OK with piston rod stroke not within the standard value, select a new piston rod.

HINT: There are 5 different lengths for piston rod.





Piston rod length: mm (in.)





a. Install the washer plate, compression spring and piston to the piston rod.





b. Firmly hold down the piston, then compress the compression spring.
c. Install the E-ring.





5. INSTALL 2ND COAST BRAKE PISTON OIL SEAL RING
a. Coat the oil seal ring with ATF.
b. Install the oil seal ring to the piston groove, then snug it down by squeezing its ends together.

NOTICE: Do not spread the ring ends more than necessary.