Overhaul
DISASSEMBLY1. REMOVE SIDE DEFROSTER DUCT
Remove the screw, then disconnect the side defroster duct as shown in the illustration.
2. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
Remove the screw and side defroster nozzle duct.
3. REMOVE DEFROSTER NOZZLE ASSEMBLY
Remove the 3 screws and defroster nozzle assembly.
4. REMOVE NO. 1 HEATER TO REGISTER DUCT
Remove the 3 screws and heater to register duct.
5. REMOVE NO. 2 HEATER TO REGISTER DUCT
a. Remove the 2 screws and center bracket.
b. Remove the 2 screws and heater to register duct.
6. REMOVE NO. 1 REGISTER AND NO. 2 REGISTER
Remove the screw and register as shown in the illustration.
7. REMOVE NO. 2 INSTRUMENT PANEL WIRE
a. Disconnect the connectors.
b. Disengage the wire harness clamps and remove the instrument panel wire.
8. REMOVE SOLAR SENSOR
9. REMOVE LIGHT CONTROL SWITCH SENSOR AND HOLE COVER
10. REMOVE INSTRUMENT SIDE PANEL
Using a screwdriver, disengage the 5 claws and remove the instrument side panel.
HINT: Tape the screwdriver tip before use.
11. REMOVE NO. 1 PINS
Remove the 4 screws and pins.
12. REMOVE INSTRUMENT PANEL END PAD
a. Using a heat light, heat the end pad between 20 to 30 degrees C (68 to 86 degrees F).
NOTE: Do not heat the end pad excessively.
b. Remove the end pad.
HINT: When replacing the end pad, use a new pad.
REASSEMBLY
The reassembly procedures are the disassembly procedures in reverse order.