Assembly

REASSEMBLY

HINT:
- Thoroughly clean all parts to be assembled.
- Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
- Replace all gaskets and oil seals with new ones.

1. INSTALL HEATER UNION

HINT: When using a new cylinder head, a new heater union must be installed.





a. Apply adhesive to the end of the heater union as shown in the illustration.
Adhesive: Part No.08833-00070, THREE BOND 1324 or equivalent





b. Using a wooden block and hammer, tap in a new heater union, leaving 48 mm (1.89 inch) protruding from the cylinder head.

NOTICE: Do not tap it in too far.

2. INSTALL VALVES





a. Install a new oil seal on the valve guide bushing.
b. Install the valve, spring seat, valve spring and spring retainer.





c. Using SST, compress the valve spring and place the 2 keepers around the valve stem.
SST 09202-70020 (09202-00010)





d. Using a plastic-faced hammer, lightly tap the valve stem tip to assure proper fit.
3. INSTALL VALVE LIFTERS AND SHIMS
a. Install the valve lifter and shim.
b. Check that the valve lifter rotates smoothly by hand.
4. INSTALL ECT SENSOR
Torque: 19.6 Nm (200 kgf-cm, 14 ft. lbs.)
5. INSTALL CAMSHAFT POSITION SENSOR
6. INSTALL ENGINE HANGER
Torque: 40 Nm (400 kgf-cm, 30 ft. lbs.)
7. INSTALL WATER OUTLET WITH WATER BYPASS HOSE
Install a new gasket and the water outlet with the bolt and 2 nuts.
Torque: 28 Nm (280 kgf-cm, 21 ft. lbs.)