Fuel Filter: Service and Repair

Fuel Pump Part 1:

Fuel Pump Part 2:

REMOVAL

CAUTION: Do not smoke or work near an open frame when working the fuel pump.

1. REMOVE REAR SEAT CUSHION




2. REMOVE FLOOR SERVICE HOLE COVER
Remove the 3 cap nuts and service hole cover.

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR
4. DISCONNECT FUEL TANK MAIN TUBE (FUEL TUBE CONNECTOR) FROM FUEL SECTION PLATE

CAUTION:
- Perform disconnecting operation of the fuel tube connector (quick type) after observing precaution.
- As there is retained pressure in the fuel line, prevent it from splashing inside the vehicle compartment.




a. Remove the tube joint clip.
b. Pull out the fuel main tube.
c. Plug the port of the fuel suction plate with a clean rubber cap.




5. REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY FROM FUEL TANK
a. Remove the 8 bolts and fuel tank vent tube set plate.




b. Lift up the fuel pump and sender gauge assembly, and disconnect the fuel sub suction hose from the fuel return jet tube and remove the fuel pump, sender gauge assembly and gasket.

6. REMOVE NO.2 FUEL SUCTION SUPPORT
7. REMOVE FUEL PRESSURE REGULATOR AND FUEL RETURN JET TUBE ASSEMBLY




8. REMOVE FUEL SUCTION FILTER
a. Remove the clip.
b. Pull out the suction filter.




9. REMOVE FUEL PUMP
a. Disconnect the fuel pump connector from the fuel pump.
b. Pull out the fuel pump.

INSTALLATION




1. INSTALL FUEL PUMP
a. Apply a light coat of gasoline to the O-ring.
b. Push in the fuel pump.
c. Connect the fuel pump connector.




2. INSTALL FUEL SUCTION FILTER
Install the suction filter with a new clip.

3. INSTALL FUEL PRESSURE REGULATOR AND FUEL RETURN JET TUBE ASSEMBLY
4. INSTALL NO.2 FUEL SUCTION SUPPORT




5. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK
a. Install a new gasket to the fuel suction plate.
b. Connect the fuel sub suction hose to the fuel return jet tube.
c. Attach the fuel pump and sender gauge assembly to the fuel tank.




d. Install the fuel tank vent tube set plate with the 8 bolts.

Torque: 3.5 Nm (36 kgf.cm, 31 in.lbf)




6. CONNECT FUEL TANK MAIN TUBE (FUEL TUBE CONNECTOR) TO FUEL SUCTION PLATE
a. Attach the fuel tube connector to the port of the fuel suction plate.
b. Install the tube joint clip.






NOTE:
- Check that the connector is inserted fully and securely.
- Check that the clip of the tube joint is on the collar of the connector.
- After installing the clip of the tube joint, check that the connector is not pulled off.

7. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR
8. CHECK FOR FUEL LEAKS




9. INSTALL FLOOR SERVICE HOLE COVER
Install the service hole cover with the 3 cap nuts.

10. INSTALL REAR SEAT CUSHION