Cylinder Head Gasket No. 2 (LH)
REPLACEMENT1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE NO.3 CAMSHAFT SUB-ASSY
3. REMOVE THROTTLE BODY ASSY
4. REMOVE V-BANK COVER BRACKET NO.1
5. REMOVE V-BANK COVER BRACKET NO.2
6. REMOVE V-BANK COVER BRACKET NO.3
7. REMOVE V-YANK COVER BRACKET NO.4
8. REMOVE VACUUM SWITCHING VALVE ASSY
9. DISCONNECT FUEL PIPE SUB-ASSY NO.2
10. REMOVE INTAKE MANIFOLD ASSY
a. Remove the 6 bolts, 4 nuts, the upper, lower intake manifold assembly and 2 gaskets.
11. REMOVE WATER BY-PASS JOINT RR
12. REMOVE WATER INLET HOUSING
13. REMOVE WATER BY-PASS JOINT FR
14. REMOVE W/CATALYST CONVERTER ASSY
15. REMOVE CYLINDER HEAD LH
a. Uniformly loosen and remove the sequence shown. Remove the 10 cylinder head bolts and plate washers.
NOTICE: Be careful not to drop washers into the cylinder head.
b. Remove cylinder head together with the LH manifold.
16. REMOVE CYLINDER HEAD GASKET NO.2
17. INSTALL CYLINDER HEAD GASKET NO.2
a. Place a new cylinder head gasket in position on the cylinder block.
NOTICE: Be careful of the installation direction.
18. INSTALL CYLINDER HEAD LH
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration, and that the piston is the TDC of compression.
b. Install the cylinder head with manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Insert the bolt and washer engaged each other into the cylinder head.
NOTICE: Be careful not to drop washers into the cylinder head.
e. Install and uniformly tighten the 10 cylinder head bolts, and plate washers, in the sequence shown.
Torque: 59 Nm (600 kgf-cm, 44 ft. lbs.)
f. Mark the front of the cylinder head bolt head with paint.
g. Retighten the cylinder head bolts by 90° in the numerical order shown.
h. Check that the painted mark is now at a 90° angle to front.
19. INSTALL W/CATALYST CONVERTER ASSY
20. INSTALL WATER BY-PASS JOINT FR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 Nm (185 kgf-cm, 13 ft. lbs.)
b. Connect the ECT connector.
21. INSTALL WATER INLET HOUSING
a. Install a new O-ring to the water inlet housing.
b. Apply soapy water on the O-ring.
c. Apply seal packing to the sealing groove of water inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
^ Install a nozzle that has been cut to a 2 - 3 mm (0.08 - 0.12 inch) opening.
^ Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
d. Install the water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts.
Torque: 18 Nm (185 kgf-cm, 13 ft. lbs.)
22. INSTALL WATER BY-PASS JOINT RR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 Nm (185 kgf-cm, 13 ft. lbs.)
23. INSTALL INTAKE MANIFOLD ASSY
a. Place 2 new gaskets on the cylinder heads with the white mark facing outward.
NOTICE: Be careful of the installation direction.
b. Install the upper and lower intake manifolds assembly with the 6 bolts and 4 nuts.
Torque: 18 Nm (185 kgf-cm, 13 ft. lbs.)
24. INSTALL FUEL PIPE SUB-ASSY NO.2
25. INSTALL VACUUM SWITCHING VALVE ASSY
26. INSTALL V-YANK COVER BRACKET NO.4
27. INSTALL V-BANK COVER BRACKET NO.3
28. INSTALL V-BANK COVER BRACKET NO.2
29. INSTALL V-BANK COVER BRACKET NO.1
30. INSTALL THROTTLE BODY ASSY
31. INSTALL NO.3 CAMSHAFT SUB-ASSY