Oil Pump Seal Replacement
OIL PUMP SEALREPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT FENDER APRON SEAL RH
3. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
4. REMOVE VANE PUMP V BELT
5. REMOVE ENGINE MOVING CONTROL ROD
6. REMOVE ENGINE MOUNTING STAY NO.2 RH
7. REMOVE GENERATOR BRACKET NO.2
8. REMOVE CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05031)
9. REMOVE TIMING BELT NO.1 COVER
10. REMOVE TIMING BELT NO.2 COVER
11. REMOVE ENGINE MOUNTING BRACKET RH
12. REMOVE TIMING BELT GUIDE NO.2
13. REMOVE TIMING BELT
14. REMOVE CRANKSHAFT TIMING PULLEY
a. Remove the bolt and timing belt plate.
b. Install the pulley bolt to the crankshaft.
c. Using SST remove the crankshaft timing pulley.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05011)
NOTICE:
^ Do not scratch the sensor part of the crankshaft timing pulley.
^ Before using SST, apply lubricating oil to the threads and tip of the center bolt 150.
15. REMOVE OIL PUMP SEAL
a. Using a knife, cut off the oil seal lip.
b. Using a screwdriver with the tip wrapped in tape, pry out the oil seal.
NOTICE: After removing, check the crankshaft for damage. If damaged, smooth the surface with 400-grit sandpaper.
16. INSTALL OIL PUMP SEAL
a. Apply multi-purpose grease to a new oil seal lip.
NOTICE: Keep the lip free of foreign objects.
b. Using SST and a hammer, tap in the new oil seal until its surface is flush with the oil pump edge.
SST 09223-00010
NOTICE:
^ Be careful not to tap the oil seal at an angle.
^ Wipe off extra grease on the crankshaft.
17. INSTALL CRANKSHAFT TIMING PULLEY
a. Align the keyway of the pulley with the key located on the crankshaft, then slide the pulley into place.
NOTICE: Do not scratch the sensor area of the crankshaft timing pulley.
b. Install the timing belt plate with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
18. INSPECT TIMING BELT
19. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
20. INSTALL TIMING BELT TENSIONER ASSY
21. INSTALL TIMING BELT GUIDE NO.2
22. INSTALL ENGINE MOUNTING BRACKET RH
23. INSTALL TIMING BELT NO.2 COVER
24. INSTALL TIMING BELT NO.1 COVER
25. INSTALL CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021
26. INSTALL GENERATOR BRACKET NO.2
27. INSTALL ENGINE MOUNTING STAY NO.2 RH
28. INSTALL ENGINE MOVING CONTROL ROD
29. INSTALL VANE PUMP V BELT
30. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
31. INSPECT DRIVE BELT DEFLECTION AND TENSION
32. INSTALL FRONT WHEEL RH
33. CHECK FOR ENGINE OIL LEAKS