Operation CHARM: Car repair manuals for everyone.

Overhaul

DISASSEMBLY




1. REMOVE DEFROSTER NOZZLE
a. Remove the 5 screws.
b. Remove the defroster nozzle.

2. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT
Remove the screw and the No. 1 side defroster nozzle duct.

3. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
Remove the screw and No. 2 side defroster nozzle duct.

4. REMOVE NO. 4 HEATER TO REGISTER DUCT
a. Remove the 2 screws.
b. Remove the No. 4 heater to register duct.

5. REMOVE NO. 1 REGISTER
a. Remove the 2 screws.
b. Remove the No. 1 register.

6. REMOVE NO. 3 REGISTER
a. Remove the 2 screws.
b. Remove the No. 3 register.




7. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
a. Remove the 2 nuts and straps.

NOTE: At the time of reassembly, please refer to the following items.
- When installing the front passenger airbag assembly, make sure that the strap is not distorted and installed to the brackets securely.
- Make sure that the front passenger airbag assembly is installed to the specified torque.
- If the front passenger airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front passenger airbag assembly with a new one.
- When installing the front passenger airbag assembly, take care that the wiring does not interfere with other parts and is not pinched between other parts.




b. Remove the 2 bolts and front passenger airbag assembly.

CAUTION:
- Do not store the front passenger airbag assembly with the airbag deployment side facing down.
- Never disassemble the front passenger airbag assembly.

Torque: 5.6 N.m (57 kgf.cm, 50 in.lbf)

NOTE: At the time of reassembly, please refer to the following items.
- Pass the straps of the front passenger airbag door through the brackets on the right and left sides securely.
- Install the straps so that they are not pinched between the airbag and instrument panel.




8. REMOVE GLOVE COMPARTMENT DOOR LOCK STRIKER PLATE
a. Remove the 4 screws.
b. Remove the glove compartment door lock striker plate.

9. REMOVE INSTRUMENT PANEL WIRE HARNESS
10. REMOVE NO. 1 METER HOOD RETAINER
11. REMOVE NO. 1 RADIO MOUNTING BRACKET
12. REMOVE NO. 2 RADIO MOUNTING BRACKET
13. REMOVE NO. 4 FINISH PANEL MOUNTING BRACKET
14. REMOVE NO. 4 SIDE DEFROSTER NOZZLE
15. REMOVE NO. 1 SIDE DEFROSTER NOZZLE GARNISH

REASSEMBLY
Reassembly is in the reverse order of disassembly.