Part 3
20. INSTALL MANUAL VALVE LEVER, SHAFT AND OIL SEAL
a. Using SST, drive in a 2 new oil seals. SST 09350-30020 (0935-07110)
b. Coat the oil seal lip with MP grease.
c. Install a new spacer to the manual valve lever.
d. Install the manual valve lever shaft to the transmission case through the manual valve lever.
e. Using a hammer, drive in a new spring pin.
f. Match the manual valve lever indentation with the spacer hole and stake them together with the punch.
g. Make sure the shaft rotates smoothly.
21. INSTALL PARKING LOCK PAWL AND ROD
a. Install the E-ring to the shaft.
b. Install the parking lock pawl, shaft and spring.
c. Connect the parking lock rod to the manual valve lever.
d. Place the parking lock pawl bracket onto the transmission case and torque the 3 bolts.
Torque: 7A Nm (75 kgf-cm, 65 in. lbs)
e. Shift the manual valve lever to the P position, and confirm the planetary ring gear is correctly locked up by the lock pawl.
22. INSTALL ACCUMULATOR SPRINGS AND PISTONS
a. Coat new O-rings with ATF and install them to the pistons.
b. Install the 4 springs and 4 accumulator pistons to the holes.
HINT: The pistons are marked in relief with either Co, B0, C2 or B2 to discriminate each other.
23. INSTALL SPRING AND CHECK BALL BODY
24. INSTALL VALVE BODY
a. Align the groove of the manual valve with the pin of the lever.
b. Install the 20 bolts.
Torque: 9.8 Nm (100 kgf-cm, 7 ft. lbs)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 23 mm (0.866 in.)
Bolt B: 28 mm (1.102 in.)
Bolt C: 36 mm (1.417 in.)
Bolt D: 55 mm (2.165 in.)
25. INSTALL TRANSMISSION WIRE
a. Coat a new O-ring with ATF and install it to the transmission wire.
b. Insert the transmission wire to the case and install the stopper plate with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in. lbs)
c. Connect the 7 solenoid connectors.
d. Install the ATF temperature sensor.
e. Install the clamp and bolt.
Torque: 6.4 Nm (65 kgf-cm, 56 in. lbs)
26. INSTALL OIL STRAINER AND GASKET
a. Install new 3 gaskets to oil strainer.
b. Install the oil strainer with the 4 bolts.
Torque: 9.8 Nm (100 kgf-cm, 7 ft. lbs)
27. INSTALL OIL PAN
a. Install the 3 magnets in the oil pan.
b. Remove any FIPG material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
c. Apply: FIPG to the oil pan. FIPG: Part No. 08826--00090, THREE BOND 1281 or equivalent
d. Install and torque the 19 bolts.
Torque: 7.4 Nm (75 kgf-cm, 65 in. lbs)
HINT: Replace the only "A" bolt with a new one.
28. INSTALL ONE-WAY CLUTCH
a. Install the retainer and the No.2 one-way clutch.
b. Using SST, install the snap ring. SST 09350-30020 (09350-07070)
29. INSTALL KEY AND SENSOR ROTOR
a. Install the key and sensor rotor.
b. Using a snap ring expander, install a new snap ring.
30. INSTALL EXTENSION HOUSING
a. Install a new extension housing gasket.
b. Install the extension housing with the 6 bolts.
Torque: 34 Nm (345 kgf-cm, 25 ft. lbs)
HINT: Coat the thread of the all bolts with sealant. Sealant: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
31. REMOVE TRANSMISSION CASE FROM OVERHAUL ATTACHMENT
32. INSTALL TRANSMISSION HOUSING
a. Clean the threads of the bolts and case with white gasoline.
b. Apply seal packing or equivalent to the 6 bolts. Seal packing: Part No.08833-00070, THREE BOND 1324 or equivalent.
c. Install the transmission housing with the 6 bolts.
Torque:
A: (14 mm bolt): 34 Nm (345 kgf-cm, 25 ft. lbs)
B: (17 mm bolt): 57 Nm (580 kgf-cm, 42 ft. lbs)
33. INSTALL VEHICLE SPEED SENSORS
a. Coat 2 new O-rings with ATF and install it to the speed sensor.
b. Install the 2 vehicle speed sensors.
c. Install the bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in. lbs)
34. INSTALL UNION AND ELBOW
a. Coat 2 new O-rings with ATF, install them to union and elbow.
b. Install the union.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs)
C. Install the elbow.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs)
35. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the adjusting bolt.
b. Install the grommet and a new lock washer. Install and torque the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 in. lbs)
c. Using the control shaft lever, fully turn the manual lever shaft back and return 2 notches. It is now in neutral.
d. Align the neutral basic line with the switch groove, and tighten the adjusting bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs)
e. Using a screwdriver, bend the tabs of the lock washer.
HINT: Bend at least 2 of the lock washer tabs.
36. INSTALL CONTROL SHAFT LEVER
Install the washer and nut to the control shaft lever.
Torque: 16 Nm (160 kgf-cm, 12 ft. lbs)
37. INSTALL BREATHER PIPE
Install the breather hose and bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in. lbs)