Cylinder Head Gasket No. 1 (RH)
CYLINDER HEAD GASKETREPLACEMENT
1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE CAMSHAFT
3. REMOVE THROTTLE BODY ASSY
4. REMOVE V-BANK COVER BRACKET NO.1
5. REMOVE V-BANK COVER BRACKET NO.2
6. REMOVE V-BANK COVER BRACKET NO.3
7. REMOVE V-BANK COVER BRACKET NO.1
8. REMOVE VACUUM SWITCHING VALVE ASSY
9. DISCONNECT FUEL PIPE SUB-ASSY NO.2
10. REMOVE INTAKE MANIFOLD ASSY
a. Remove the 6 bolts, 4 nuts, upper and lower intake manifold assembly and 2 gaskets.
11. REMOVE WATER BY-PASS JOINT RR
a. Disconnect the heater inlet hose from the water by-pass joint.
b. Remove the 4 nuts, water by-pass joint and 2 gaskets.
12. REMOVE WATER INLET HOUSING
a. Remove the 2 bolts and inlet housing.
13. REMOVE WATER BY-PASS JOINT FR
a. Disconnect the ECT sensor connector.
b. Remove the 4 nuts, water by-pass joint and 2 gaskets.
14. REMOVE W/CATALYST CONVERTER ASSY
15. REMOVE CYLINDER HEAD SUB-ASSY
a. Remove the bolt, and disconnect the wire clamp bracket on the engine wire from the camshaft bearing cap.
b. Remove the EVAP from the cylinder head cover sub-assy.
c. Remove the 9 bolts, 9 seal washers, cylinder head cover sub-assy and gasket.
d. Uniformly loosen and remove the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.
NOTICE: Be careful not to drop washers into the cylinder head.
e. Remove the cylinder head together with the RH manifold.
17. INSTALL CYLINDER HEAD GASKET
a. Place a new cylinder head gasket in position on the cylinder block.
b. The rear side of the cylinder head gasket has marks so that the RH and LH banks can be distinguished. A "3R" mark is on the RH bank's gasket.
NOTICE: Be careful of the installation direction.
18. INSTALL CYLINDER HEAD SUB-ASSY
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration, and that the piston is below the TDC of compression.
b. Install the cylinder head together with the manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Put the washer on the bolt, and insert the bolt with washer into the cylinder head.
NOTICE: Be careful not to drop washers into the cylinder head.
e. Install and uniformly tighten the 10 cylinder head bolts, and plate washers in the sequence shown in the illustration.
Torque: 59 Nm (602 kgf-cm, 44 ft. lbs.)
f. Mark the front of the cylinder head bolt head with paint.
g. Retighten the cylinder head bolts by 90° in the sequence shown.
h. Check that the painted mark is now at a 90° angle to the front.
i. Install the gasket to the cylinder head cover.
j. Install the seal washer to the bolt.
k. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts in several passes. Install the 2 cylinder head covers.
Torque: 6.0 Nm (61 kgf-cm, 53 inch lbs.)
l. Install the wire clamp bracket on the engine wire to the camshaft bearing cap.
19. INSTALL W/CATALYST CONVERTER ASSY
20. INSTALL WATER BY-PASS JOINT FR
a. Install 2 new gaskets and the water by-pass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
b. Connect the ECT sensor connector.
21. INSTALL WATER INLET HOUSING
a. Install a new O-ring to the inlet housing.
b. Apply soapy water to the O-ring.
c. Apply seal packing to the sealing groove of the inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
^ Install a nozzle that has been cut to a 2 to 3 mm (0.08 to 0.12 inch) opening.
^ Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
d. Install the water inlet and housing assy with the 2 bolts.
Alternately tighten the bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
22. INSTALL WATER BY-PASS JOINT RR
a. Install 2 new gaskets and the water by-pass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
23. INSTALL INTAKE MANIFOLD ASSY
a. Place 2 new gaskets on the cylinder heads with the white mark facing outward.
NOTICE: Be careful of the installation direction.
b. Install the upper and lower intake manifolds assembly with the 6 bolts and 4 nuts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
24. INSTALL FUEL PIPE SUB-ASSY NO.2
25. INSTALL VACUUM SWITCHING VALVE ASSY
26. INSTALL V-BANK COVER BRACKET NO.1
27. INSTALL V-BANK COVER BRACKET NO.3
28. INSTALL V-BANK COVER BRACKET NO.2
29. INSTALL V-BANK COVER BRACKET NO.1
30. INSTALL THROTTLE BODY ASSY
31. INSTALL CAMSHAFT