Cylinder Block Assembly: Specifications

Main bearing cap x Cylinder block
12 pointed head
1st 22 Nm (224 kgf-cm, 16 ft. lbs.)
2nd Turn 90°
6 pointed head 27 Nm (275 kgf-cm, 20 ft. lbs.)
Crankshaft pulley x Crankshaft 215 Nm (2,192 kgf-cm, 159 ft. lbs.)

Crankshaft
Crankshaft thrust clearance 0.04 to 0.30 mm (0.0016 to 0.0118 inch)
Thrust washer thickness 1.93 to 1.98 mm (0.0760 to 0.0780 inch)
Specified main journal oil clearance
No. 1 and No. 4 journals 0.014 to 0.050 mm (0.0006 to 0.0020 inch)
No. 2 and No. 3 journals 0.026 to 0.060 mm (0.0010 to 0.0024 inch)
Cylinder block main journal bore diameter (Reference)
Mark 00 66.000 mm (2.5984 inch)
Mark 01 66.001 mm (2.5985 inch)
Mark 02 66.002 mm (2.5985 inch)
Mark 03 66.003 mm (2.5985 inch)
Mark 04 66.004 mm (2.5986 inch)
Mark 05 66.005 mm (2.5986 inch)
Mark 06 66.006 mm (2.5987 inch)
Mark 07 66.007 mm (2.5987 inch)
Mark 08 66.008 mm (2.5987 inch)
Mark 09 66.009 mm (2.5988 inch)
Mark 10 66.010 mm (2.5988 inch)
Mark 11 66.011 mm (2.5989 inch)
Mark 12 66.012 mm (2.5989 inch)
Mark 13 66.013 mm (2.5989 inch)
Mark 14 66.014 mm (2.5990 inch)
Mark 15 66.015 mm (2.5990 inch)
Mark 16 66.016 mm (2.5990 inch)

Crankshaft bearing cap set bolt
Specified diameter 7.2 to 7.6 mm (0.283 to 0.299 inch)

Connecting rod
Specified thrust clearance 0.15 to 0.35 mm (0.0059 to 0.0138 inch)
Connecting rod thickness 20.80 to 20.85 mm (0.8189 to 0.8209 inch)
Specified connecting rod oil clearance 0.038 to 0.080 mm (0.0015 to 0.0031 inch)
Maximum misalignment per 100 mm (3.94 inch) 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum rod twist per 100 mm (3.94 inch) 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Bush inside diameter 22.005 to 22.014 mm (0.8663 to 0.8667 inch)
Connecting rod bearing center wall thickness
Mark 1 1.484 to 1.487 mm (0.0584 to 0.0585 inch)
Mark 2 1.487 to 1.490 mm (0.0585 to 0.0587 inch)
Mark 3 1.490 to 1.493 mm (0.0587 to 0.0588 inch)
Mark 4 1.493 to 1.496 mm (0.0588 to 0.0589 inch)

Connecting rod bolt
Specified diameter 7.2 to 7.6 mm (0.283 to 0.299 inch)

Piston
Piston diameter
1MZ-FE for AISIN made 87.106 to 87.416 mm (3.4412 to 3.4416 inch)
1MZ-FE for MAHLE made 87.453 to 87.467 mm (3.4430 to 3.4436 inch)
3MZ-FE 91.983 to 91.967 mm (3.6202 to 3.6207 inch)
Specified oil clearance
1MZ-FE for AISIN made 0.084 to 0.130 mm (0.0033 to 0.0051 inch)
1MZ-FE for MAHLE made 0.033 to 0.130 mm (0.0013 to 0.0051 inch)
3MZ-FE 0.033 to 0.130 mm (0.0013 to 0.0051 inch)

Piston ring
Piston ring groove clearance
1MZ-FE
No. 1 0.02 to 0.07 mm (0.0008 to 0.0028 inch)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 inch)
Oil 0.04 to 0.12 mm (0.0016 to 0.0047 inch)
3MZ-FE
No. 1 0.03 to 0.08 mm (0.0012 to 0.0031 inch)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 inch)
Oil 0.03 to 0.11 mm (0.0012 to 0.0043 inch)
Specified end gap
1MZ-FE
No. 1 0.25 to 0.95 mm (0.0098 to 0.0374 inch)
No. 2 0.35 to 1.05 mm (0.0138 to 0.0413 inch)
Oil (Side rail) 0.15 to 1.00 mm (0.0059 to 0.0394 inch)
3MZ-FE
No. 1 0.30 to 0.95 mm (0.0118 to 0.0374 inch)
No. 2 0.50 to 1.05 mm (0.0197 to 0.0413 inch)
Oil 0.15 to 1.00 mm (0.0059 to 0.0394 inch)