Cylinder Head Gasket No. 2 (LH)
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Part 2:
Part 3:
Part 4:
Part 5:
Part 6:
Part 7:
Part 8:
CYLINDER HEAD GASKET NO.2
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. DRAIN ENGINE COOLANT
4. DRAIN ENGINE OIL
5. REMOVE FRONT WHEEL RH
6. REMOVE RADIATOR LOWER AIR DEFLECTOR
7. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS)
8. REMOVE V-BANK COVER SUB-ASSEMBLY
9. REMOVE AIR CLEANER INLET ASSEMBLY
10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
11. REMOVE AIR CLEANER CASE
12. REMOVE EMISSION CONTROL VALVE SET
13. REMOVE INTAKE AIR SURGE TANK
14. REMOVE INTAKE MANIFOLD
15. REMOVE WATER OUTLET
16. REMOVE FRONT FENDER APRON SEAL RH
17. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
18. REMOVE VANE PUMP V BELT
19. REMOVE ENGINE MOVING CONTROL ROD
20. REMOVE ENGINE MOUNTING STAY NO.2 RH
21. REMOVE GENERATOR BRACKET NO.2
22. REMOVE CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05031)
23. REMOVE TIMING BELT NO.1 COVER
24. REMOVE TIMING BELT NO.2 COVER
25. REMOVE ENGINE MOUNTING BRACKET RH
26. REMOVE TIMING BELT GUIDE NO.2
27. REMOVE TIMING BELT
28. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.2
29. REMOVE CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
30. REMOVE TIMING BELT NO.3 COVER
31. REMOVE MANIFOLD STAY NO.2
32. SEPARATE EXHAUST PIPE ASSEMBLY FRONT
33. REMOVE OIL LEVEL GAGE GUIDE
a. Remove the bolt which secures the oil level gage guide from the cylinder head LH.
b. Pull out the oil level gage guide and oil level gage together from the cylinder block.
c. Remove the O-ring from the oil level gage guide.
34. REMOVE WATER INLET PIPE
35. REMOVE IGNITION COIL ASSEMBLY
36. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH
37. REMOVE NO.3 CAMSHAFT SUB-ASSEMBLY
38. REMOVE NO.4 CAMSHAFT SUB-ASSEMBLY
39. REMOVE CYLINDER HEAD LH
a. Disconnect the VVT sensor connector.
b. Disconnect the camshaft timing oil control valve connector.
c. Disconnect the air fuel ratio sensor connector.
d. Remove the bolt, then disconnect the ground cable.
e. Remove the bolt and wire harness clamp bracket.
f. Using a socket hexagon wrench 8, remove the hexagon bolt.
g. Using several steps, loosen the 8 cylinder head bolts uniformly in the sequence shown in the illustration.
Remove the 8 cylinder head bolts and plate washers.
NOTICE:
^ Be careful not to drop the washers into the cylinder head.
^ Head warpage or cracking could result from removing the bolts in an incorrect order.
40. REMOVE CYLINDER HEAD GASKET NO.2
41. INSPECT CYLINDER HEAD SET BOLT
42. INSTALL CYLINDER HEAD GASKET NO.2
a. Place a new cylinder head gasket on the cylinder block with the L mark upward.
NOTICE:
^ Remove any oil from the contact surface.
^ Be careful of the installing orientation.
^ Place the cylinder head on the gasket carefully in or der not to damage the gasket at the bottom part of the head.
43. INSTALL CYLINDER HEAD LH
NOTICE: The cylinder head bolts are tightened in 2 successive steps.
a. Apply a light coat of engine oil to the threads of the cylinder head bolts.
b. Install the plate washer to the cylinder head bolt.
c. Using several steps, install and tighten the 8 cylinder head bolts uniformly in the sequence shown in the illustration.
Torque: 54 Nm (550 kgf-cm, 40 ft. lbs.)
d. Mark the front side of each cylinder head bolt head with paint as shown in the illustration.
e. Retighten the cylinder head bolts by 90° in the same sequence as step (c).
f. Check that each painted mark is now at a 90° angle to the front.
g. Using a socket hexagon wrench 8, install the hexagon bolt.
Torque: 19 Nm (189 kgf-cm, 14 ft. lbs.)
h. Install the wire harness clamp bracket with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
i. Connect the ground cable with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
44. INSTALL NO.1 CAMSHAFT SUB-ASSEMBLY
45. INSTALL NO.3 CAMSHAFT SUB-ASSEMBLY
46. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH
47. INSTALL IGNITION COIL ASSEMBLY
48. INSTALL WATER INLET PIPE
49. INSTALL OIL LEVEL GAGE GUIDE
a. Install a new O-ring to the oil level gage guide.
b. Apply soapy water to the O-ring.
c. Push in the oil level gage guide end into the guide hole of the cylinder block.
d. Install the oil level gage guide with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
e. Install the oil level gage.
50. INSTALL EXHAUST PIPE ASSEMBLY FRONT
51. INSTALL MANIFOLD STAY NO.2
52. INSTALL TIMING BELT NO.3 COVER
53. INSTALL CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
54. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO.2
55. INSPECT TIMING BELT
56. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
57. INSTALL TIMING BELT TENSIONER ASSEMBLY
58. INSTALL TIMING BELT GUIDE NO.2
59. INSTALL ENGINE MOUNTING BRACKET RH
60. INSTALL TIMING BELT NO.2 COVER
61. INSTALL TIMING BELT NO.1 COVER
62. INSTALL CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021
63. INSTALL GENERATOR BRACKET NO.2
64. INSTALL ENGINE MOUNTING STAY NO.2 RH
65. INSTALL ENGINE MOVING CONTROL ROD
66. INSTALL VANE PUMP V BELT
67. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
68. INSPECT DRIVE BELT DEFLECTION AND TENSION
69. INSTALL WATER OUTLET
70. INSTALL INTAKE MANIFOLD
71. INSTALL INTAKE AIR SURGE TANK
72. INSTALL EMISSION CONTROL VALVE SET
73. INSTALL AIR CLEANER CASE
74. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
75. INSTALL AIR CLEANER INLET ASSEMBLY
76. CHECK CONNECTION OF VACUUM HOSE
77. INSTALL V-BANK COVER SUB-ASSEMBLY
78. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS)
79. INSTALL FRONT WHEEL RH
80. ADD ENGINE OIL
81. ADD ENGINE COOLANT
82. CHECK FOR ENGINE OIL LEAKS
83. CHECK FOR ENGINE COOLANT LEAKS
84. INSPECT FOR FUEL LEAKS
85. CHECK FOR EXHAUST GAS LEAKS
86. INSPECT IGNITION TIMING
SST 09843-18040
87. INSPECT ENGINE IDLE SPEED
88. INSPECT COMPRESSION
SST 09992-00500
89. INSPECT CO/HC
90. SYSTEM INITIALIZATION