Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Part 1 Of 2:




Part 2 Of 2:






REMOVAL
1. REMOVE ENGINE UNDER COVER
2. DRAIN ENGINE COOLANT
3. REMOVE AIR CLEANER INLET
4. REMOVE AIR CLEANER ASSEMBLY





5. REMOVE RADIATOR AND ELECTRIC COOLANT FAN ASSEMBLY
a. Disconnect the Upper radiator hose from radiator.
b. Disconnect the Lower radiator hose from radiator.
c. Disconnect the Engine ECU outlet duct from Engine ECU box.
d. Disconnect the 2 oil cooler hoses for A/T from radiator.
e. Disconnect the cooling fan computer connector.
f. Remove the 2 nuts and 2 upper radiator support
g. Lift out the radiator and cooling fan assembly.
h. Remove the 2 lower radiator supports.
6. REMOVE ELECTRIC COOLING FAN FROM RADIATOR
a. Disconnect the radiator reservoir hose from the radiator.
b. Remove the 6 bolts and electric cooling fan.

INSTALLATION
1. INSTALL ELECTRIC COOLING FAN TO RADIATOR
a. Install the electric cooling fan with the 6 bolts.
Torque: 5.0 Nm (50 kgf-cm, 44 inch lbs.)
b. Connect the radiator reservoir hose to the radiator.





2. INSTALL RADIATOR AND ELECTRIC COOLING FAN ASSEMBLY
a. Install the 2 lower radiator supports to the radiator.
b. Attach the 2 lower radiator supports on the radiator to the body bracket.
c. Install the radiator and electric cooling fan assembly with the 2 upper radiator supports and 2 nuts.
Torque: 13.5 Nm (135 kgf-cm, 10 ft. lbs.)
d. Connect the Upper radiator hose to radiator.
e. Connect the Lower radiator hose to radiator.
f. Connect the ECM outlet duct to ECM box.
g. Connect the 2 oil cooler hoses for A/T to radiator.
h. Connect the cooling fan computer connector.
3. INSTALL AIR CLEANER ASSEMBLY
4. INSTALL AIR CLEANER INLET
5. FILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR ENGINE COOLANT AND A/T FLUID LEAKS
7. INSTALL ENGINE UNDER COVER