Part 4
OVERHAUL (CONTINUED)
91. INSPECT RUNOUT OF DIFFERENTIAL DRIVE PINION
a. Place a dial indicator where 10 mm (0.39 inch) away from the drive pinion shaft tip at a right angle.
b. Measure the shaft runout.
Maximum runout: 0.08 mm (0.0031 inch)
92. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
a. Apply MP grease to the 2 new oil seal lips.
b. Using SST and a hammer, tap in the oil seal until the face becomes flush with the differential carrier surface.
SST 09223-15030, 09950-70010 (09951-07200)
93. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT DUST COVER
a. Using SST and a press, press in a new rear differential side gear shaft dust cover.
SST 09550-55011 (09550-05061), 09950-70010 (09951-07100), 09502-24010
94. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SUB-ASSY
a. Using needle nose pliers, install 2 new snap rings to the side gear shafts.
HINT: Install the snap ring securely.
b. Coat the MP grease to the snap rings.
c. Using a plastic-faced hammer, install the 2 side gear shafts.
NOTICE: Be careful not to damage the oil seal.
95. I INSPECT TOTAL PRELOAD
a. Using SST and a torque wrench, measure the preload (at starting) with the drive pinion and ring gear teeth in contact.
SST 09229-55010
Total preload (at starting)
Drive pinion preload plus 0.46 to 1.37 Nm (4.69 to 13.97 kgf-cm, 4.07 to 12.13 inch lbs.)
96. INSTALL REAR DRIVE PINION NUT
a. Using a chisel and hammer, caulk the nut.
97. REMOVE DIFFERENTIAL CARRIER ASSY REAR
a. Remove the differential carrier from the overhaul attachment.
NOTICE: Clean the fitting surface between the differential carrier and carrier cover.
98. INSTALL REAR DIFFERENTIAL CARRIER COVER
a. Clean the FIPG attached on the differential carrier and carrier cover using a scraper and wire brush. Then remove the oil with white gasoline or equivalent.
NOTICE: Be careful not to scratch the fitting surface.
b. Install the rear differential breather plug oil deflector to the rear differential carrier cover.
Torque: 7.0 Nm (70 kgf-cm, 62 inch lbs.)
c. Apply a continuous bead of FIPG to the differential carrier (diameter: 2 to 3 mm (0.080 to 0.120 inch) as shown in the illustration.
FIPG: Part No. 08826-00090, THREE BOND 1281 or equivalent
NOTICE:
^ Overlap the seal packing at least 10 mm at the beginning and the end of application.
^ Install the differential carrier cover within 3 minutes of application.
d. Install the differential carrier cover with the 8 bolts.
Torque: 47 Nm (475 kgf-cm, 35 ft. lbs.)
NOTICE: After installing the cover, do not expose the seal to engine oil or start the engine for at least 1 hour, and avoid sudden acceleration or deceleration for at least 12 hours.
e. Install the rear differential breather plug.
Torque: 21 Nm (210 kgf-cm, 15 ft. lbs.)
99. INSTALL DIFFERENTIAL CARRIER ASSY REAR
a. Install the 2 upper mount stoppers on the rear differential carrier.
HINT: Use the upper mount stopper which was removed.
b. Support the rear differential carrier with a jack and temporary install the lower mount stoppers and 2 new front side set bolts.
NOTICE: Do not let the rear differential carrier interfere with the drive shaft.
c. Using a 12 mm hexagon wrench, install the 3 rear side set hexagon bolts.
Torque: 142 Nm (1,450 kgf-cm, 105 ft. lbs.)
d. Torque the 2 front side set bolts.
Torque: 123 Nm (1,250 kgf-cm, 90 ft. lbs.)
e. Lower the jack.
100. INSTALL REAR DIFFERENTIAL DRAIN PLUG
a. Using a 10 mm hexagon wrench, install the drain plug with a new gasket.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
101. ADD DIFFERENTIAL OIL
a. Fill the rear differential carrier with differential gear oil.
Oil type: Differential synthetic gear oil GL-5 75W-90 or equivalent.
Capacity: 1.35 ± 0.05 liters (1.43 ± 0.05 US qts, 1.19 ± 0.04 Imp. qts)
102. INSPECT DIFFERENTIAL OIL
103. INSTALL REAR DIFFERENTIAL FILLER PLUG
a. Using a 10 mm hexagon wrench, install the filler plug with a new gasket.
104. INSTALL REAR DRIVE SHAFT ASSY LH
105. INSTALL REAR DRIVE SHAFT ASSY RH
106. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO. 2 LH
107. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO. 2 RH
108. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO. 1 LH
109. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 RH
110. INSTALL REAR SUSPENSION MEMBER BRACE LH
111. INSTALL REAR SUSPENSION MEMBER BRACE RH
112. INSTALL FRONT FLOOR HEAT INSULATOR NO.1
113. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
114. INSTALL REAR WHEEL
115. STABILIZE SUSPENSION
116. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO. 2 LH
117. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO. 2 RH
118. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO. 1 LH
119. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 RH
120. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSY
121. INSTALL EXHAUST PIPE ASSY
122. INSTALL HEATED OXYGEN SENSOR
123. INSTALL REAR SUSPENSION MEMBER BRACE REAR LOWER LH
124. INSTALL REAR SUSPENSION MEMBER BRACE REAR LOWER RH
125. INSTALL REAR END BODY MOUNTING SET PLATE LH
126. INSTALL REAR END BODY MOUNTING SET PLATE RH
127. INSTALL FRONT FLOOR BRACE CENTER
128. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
129. CHECK FOR EXHAUST GAS LEAKS