Removal and Replacement
RADIATORCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4) (without Hose):
COMPONENTS (Part 5) (With Hose):
REMOVAL
1. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5. DRAIN ENGINE COOLANT
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE COOL AIR INTAKE DUCT SEAL
8. REMOVE ENGINE ROOM SIDE COVER LH
9. REMOVE ENGINE ROOM SIDE COVER RH
10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
11. REMOVE AIR CLEANER INLET SUB-ASSEMBLY
12. REMOVE NO. 1 AIR CLEANER INLET
13. REMOVE FRONT BUMPER ASSEMBLY
14. REMOVE FRONT BUMPER ENERGY ABSORBER
15. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
16. SEPARATE RADIATOR RESERVE TANK HOSE
(a) Separate the radiator reserve tank hose from the radiator assembly.
17. DISCONNECT RADIATOR HOSE INLET
(a) Separate the radiator hose inlet from the radiator assembly.
18. DISCONNECT RADIATOR HOSE OUTLET
(a) Separate the radiator hose outlet from the radiator assembly.
19. DISCONNECT NO. 1 OIL COOLER INLET HOSE
(a) Separate the No. 1 oil cooler inlet hose from the radiator assembly.
20. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE
(a) Separate the No. 1 oil cooler outlet hose from the radiator assembly.
21. REMOVE RADIATOR SUPPORT UPPER
(a) Disconnect the horn connectors.
(b) Disconnect the connector.
(c) Using a screwdriver, remove the hood lock nut cap.
(d) Remove the 2 bolts and nut, and separate the hood lock assembly from the radiator support upper.
(e) Remove the clamp and separate the hood lock control cable from the radiator support upper.
(f) Remove the 5 bolts and radiator support upper.
22. REMOVE FAN SHROUD
(a) Remove the 3 clamps and connector.
(b) Release the 3 snap fits and lift the fan assembly with motor from the radiator.
23. REMOVE RADIATOR ASSEMBLY
(a) Remove the 4 bolts and separate the condenser assembly from the radiator assembly.
(b) Remove the radiator assembly from the body.
24. REMOVE RADIATOR SUPPORT CUSHION
(a) Remove the 2 radiator support cushions from the radiator assembly.
25. REMOVE RADIATOR SUPPORT LOWER
(a) Remove the 2 radiator support lowers from the radiator assembly.
INSTALLATION
1. INSTALL RADIATOR SUPPORT LOWER
(a) Install the 2 radiator support lowers to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator to the body.
(b) Install the condenser assembly with the 4 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
4. INSTALL FAN SHROUD
(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
(b) Connect the fan motor connector and 3 clamps.
5. INSTALL RADIATOR SUPPORT UPPER
(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
(b) Install the 2 bolts and the hood lock assembly to the radiator support sub-assembly upper.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(c) Install the hood lock nut and the hood lock nut cap.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(d) Connect the connector.
(e) Install the hood lock control cable assembly to the radiator support upper with the clamp.
(f) Connect the horn connectors.
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE
(a) Connect the No. 1 oil cooler outlet tube to the radiator assembly.
7. CONNECT NO. 1 OIL COOLER INLET TUBE
(a) Connect the No. 1 oil cooler inlet tube to the radiator assembly.
8. CONNECT RADIATOR HOSE OUTLET
(a) Connect the radiator hose outlet to the radiator assembly.
9. CONNECT RADIATOR HOSE INLET
(a) Connect the radiator hose inlet to the radiator assembly.
10. CONNECT RADIATOR RESERVOIR TANK HOSE
(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
12. INSTALL FRONT BUMPER ENERGY ABSORBER
13. INSTALL FRONT BUMPER ASSEMBLY
14. INSTALL NO. 1 AIR CLEANER INLET
15. INSTALL AIR CLEANER INLET SUB-ASSEMBLY
16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
17. ADD ENGINE COOLANT
18. CHECK FOR ENGINE COOLANT LEAKS
19. INSTALL COOL AIR INTAKE DUCT SEAL
20. INSTALL ENGINE ROOM SIDE COVER LH
21. INSTALL ENGINE ROOM SIDE COVER RH
22. INSTALL V-BANK COVER SUB-ASSEMBLY
23. INSTALL ENGINE UNDER COVER LH
24. INSTALL ENGINE UNDER COVER RH
25. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
26. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH