Removal and Replacement

Generator:

GENERATOR

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE COOL AIR INTAKE DUCT SEAL
4. REMOVE ENGINE ROOM SIDE COVER LH
5. REMOVE ENGINE ROOM SIDE COVER RH
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE FRONT FENDER APRON SEAL RH
8. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
9. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
10. REMOVE ENGINE UNDER COVER LH
11. REMOVE ENGINE UNDER COVER RH
12. DRAIN ENGINE COOLANT
13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
14. REMOVE NO. 2 AIR CLEANER INLET
15. REMOVE NO. 1 AIR CLEANER INLET
16. REMOVE FRONT BUMPER ASSEMBLY
17. REMOVE FRONT BUMPER ENERGY ABSORBER
18. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
19. SEPARATE RADIATOR RESERVOIR TANK HOSE
20. DISCONNECT RADIATOR HOSE INLET
21. DISCONNECT RADIATOR HOSE OUTLET
22. DISCONNECT NO. 1 OIL COOLER INLET HOSE
23. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE
24. REMOVE RADIATOR SUPPORT UPPER
25. REMOVE FAN SHROUD
26. REMOVE RADIATOR ASSEMBLY
27. REMOVE V-RIBBED BELT

28. REMOVE GENERATOR ASSEMBLY

a. Remove the terminal cap.
b. Remove the nut and disconnect the wire harness from terminal B.
c. Disconnect the generator connector from the generator assembly.
d. Disconnect the connector from the compressor and magnetic clutch.
e. Disconnect the 2 wire harness clamps.

f. Remove the 2 bolts.

g. Remove the bolt from the cylinder block.
h. Disconnect the wire harness clamp and remove the generator assembly.

i. Remove the bolt and wire harness clamp stay.

j. Remove the bolt and bracket.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

a. Install the bracket with the bolt.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)

b. Install the wire harness clamp stay with the bolt.

Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)

c. Connect the wire harness clamp.
d. Install the generator assembly to the cylinder block with the bolt.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)

e. Install the 2 bolts.

Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)

f. Connect the generator connector to the generator assembly.
g. Install the generator wire with the nut.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

h. Install the terminal cap.
i. Connect the 2 wire harness clamps.
j. Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL V-RIBBED BELT
3. INSTALL RADIATOR ASSEMBLY
4. INSTALL FAN SHROUD
5. INSTALL RADIATOR SUPPORT UPPER
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE
7. CONNECT NO. 1 OIL COOLER INLET TUBE
8. CONNECT RADIATOR HOSE OUTLET
9. CONNECT RADIATOR HOSE INLET
10. CONNECT RADIATOR RESERVOIR TANK HOSE
11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
12. INSTALL FRONT BUMPER ENERGY ABSORBER
13. INSTALL FRONT BUMPER ASSEMBLY
14. INSTALL NO. 1 AIR CLEANER INLET
15. INSTALL NO. 2 AIR CLEANER INLET
16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. ADD ENGINE COOLANT
19. CHECK FOR ENGINE COOLANT LEAKS
20. INSTALL ENGINE UNDER COVER LH
21. INSTALL ENGINE UNDER COVER RH
22. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
24. INSTALL FRONT FENDER APRON SEAL RH
25. INSTALL V-BANK COVER SUB-ASSEMBLY
26. INSTALL ENGINE ROOM SIDE COVER LH
27. INSTALL ENGINE ROOM SIDE COVER RH
28. INSTALL COOL AIR INTAKE DUCT SEAL
29. INSTALL FRONT WHEEL RH

30. PERFORM INITIALIZATION
a. Perform initialization procedure.

NOTE: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.