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P0441

DTC P0441 Evaporative Emission Control System Incorrect Purge Flow

Malfunction Detection Condition:




DTC SUMMARY

DESCRIPTION






















While the engine is running, if a predetermined condition (closed loop, etc.) is met, the purge VSV is opened by the ECM and stored fuel vapors in the canister are purged to the intake manifold. The ECM will change the duty cycle ratio of the purge VSV to control purge flow volume.

Purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister through the vent valve to ensure that purge flow is maintained when negative pressure (vacuum) is applied to the canister.

The ECM monitors the condition of both the key-off monitor and purge flow monitor to ensure proper operation of the EVAP system.

Key-off monitor













This monitoring system checks for canister pump module malfunctions and leaks from the EVAP and closed tank systems. Be sure to leave the vehicle for at least 5 hours to sufficiently cool the fuel and stabilize fuel tank pressure. This makes EVAP system monitoring more accurate.

HINT: If the engine coolant temperature is 35 °C (95 °F) or more, 5 hours after the power switch has been turned OFF, the ECM will begin performing a monitor check after another 2 hours. If the engine coolant temperature is still 35 °C (95 °F) or more, 7 hours after the power switch has been turned OFF, the ECM will begin performing a monitor check after another 2.5 hours.

There are two methods for monitoring the EVAP system.
1. If the fuel tank pressure is higher or lower than the atmospheric pressure, the system determines that there are no leaks in the closed tank system and the system will check for leaks from the piping and canister between the purge VSV and canister pump module. (Method A)
2. If the fuel tank pressure is almost the same as the atmospheric pressure, vacuum pressure will enter the fuel tank and the system will check for leaks from the fuel tank after checking for leaks from the canister. (Method B)

Purge flow monitor




If EVAP system pressure change is less than 7.5 mmHg (1 kPa) when the engine is running and the purge VSV is turned ON (closed), the ECM determines that the purge flow is insufficient.

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INSPECTION PROCEDURE

MONITOR DESCRIPTION

Monitor Strategy:




Typical Enabling Conditions (Part 1):




Typical Enabling Conditions (Part 2):




Typical Enabling Conditions (Part 3):




Typical Malfunction Thresholds:




The two monitors, Key-Off and Purge Flow, are used to detect malfunctions relating to DTC P0441. The Key-Off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the power switch is turned OFF. The purge flow monitor runs while the engine is running.

HINT: *: If the engine coolant temperature is not below 35 °C (95 °F) 5 hours after the power switch is turned OFF, the monitor check starts 2 hours later. If it is still not below 35 °C (95 °F) 7 hours after the power switch is turned OFF, the monitor check starts 2.5 hours later.

1. KEY-OFF MONITOR




a. Purge VSV stuck open
In operation C, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The EVAP system pressure is then measured by the ECM using the canister pressure sensor. If the stabilized system pressure is higher than [second reference pressure x 0.2], the ECM interprets this as the purge VSV (Vacuum Switching Valve) being stuck open. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).

b. Purge VSV stuck closed
In operation D, the canister pressure sensor measures the EVAP system pressure. The pressure measurement for purge VSV monitor is begun when the purge VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa-g (2.25 mmHg-g) or more, the purge VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).

2. PURGE FLOW MONITOR




The purge flow monitor consists of the two step monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.

- The 1st monitor
While the engine is running and the purge VSV (Vacuum Switching Valve) is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.

- The 2nd monitor
The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa-g (3.75 mmHg-g), the ECM interprets this as the Purge VSV being stuck closed. The ECM illuminates the MIL and sets DTC P0441 (2 trip detection logic).

Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation between the atmospheric pressure, before and after conduction of the purge flow monitor is measured by the ECM.

MONITOR RESULT
Refer to CHECKING MONITOR STATUS. Mode 6 Data