Operation CHARM: Car repair manuals for everyone.

Overhaul

DISASSEMBLY






1. REMOVE SIDE NO. 1 DEFROSTER NOZZLE DUCT
a. Remove the screw and duct.






2. REMOVE SIDE NO. 2 DEFROSTER NOZZLE DUCT
a. Remove the screw and duct.






3. REMOVE DEFROSTER NOZZLE ASSEMBLY
a. Remove the 3 screws and nozzle.






4. REMOVE NO. 3 HEATER TO REGISTER DUCT
a. Remove the 3 screws and duct.






5. REMOVE NO. 1 HEATER TO REGISTER DUCT
a. Remove the 3 screws and duct.






6. REMOVE NO. 2 HEATER TO REGISTER DUCT
a. Remove the 4 screws and duct.






7. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Using a screwdriver, detach the 4 claws.

HINT: Tape the screwdriver tip before use.

b. Using a screwdriver, detach the 6 clips and remove the register.

HINT: Tape the screwdriver tip before use.






8. REMOVE NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Using a screwdriver, detach the 8 claws and remove the register.

HINT: Tape the screwdriver tip before use.






9. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Using a screwdriver, detach the 6 claws and remove the register.

HINT: Tape the screwdriver tip before use.

10. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY






11. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
a. Using a screwdriver, detach the 2 clips and 2 claws.

HINT: Tape the screwdriver tip before use.

b. Remove the speaker panel.






12. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
a. Using a screwdriver, detach the 2 clips and 2 claws.

HINT: Tape the screwdriver tip before use.

b. Remove the speaker panel.






13. REMOVE NO. 1 SPEAKER HOLE COVER
a. Using a screwdriver, detach the 4 clips and remove the speaker panel.

HINT: Tape the screwdriver tip before use.

14. REMOVE FRONT NO. 2 SPEAKER RH
15. REMOVE FRONT NO. 2 SPEAKER LH
16. REMOVE FRONT STEREO COMPONENT SPEAKER
17. REMOVE POWER SWITCH

REASSEMBLY

HINT: A bolt without a torque specification is shown in the standard bolt chart.

1. INSTALL POWER SWITCH
2. INSTALL FRONT STEREO COMPONENT SPEAKER
3. INSTALL FRONT NO. 2 SPEAKER LH
4. INSTALL FRONT NO. 2 SPEAKER RH






5. INSTALL NO. 1 SPEAKER HOLE COVER
a. Attach the 4 clips to install the speaker panel.






6. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
a. Attach the 2 claws and 2 clips to install the speaker panel.






7. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY
a. Attach the 2 claws and 2 clips to install the speaker panel.

8. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY






9. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Attach the 6 claws to install the register.






10. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Attach the 8 claws to install the register.






11. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY
a. Attach the 6 clips and 4 claws to install the register.






12. INSTALL NO. 2 HEATER TO REGISTER DUCT
a. Install the duct with the 4 screws.






13. INSTALL NO. 1 HEATER TO REGISTER DUCT
a. Install the duct with the 3 screws.






14. INSTALL NO. 3 HEATER TO REGISTER DUCT
a. Install the duct with the 3 screws.






15. INSTALL DEFROSTER NOZZLE ASSEMBLY
a. Install the duct with the 3 screws.






16. INSTALL SIDE NO. 2 DEFROSTER NOZZLE DUCT
a. Install the duct with the screw.






17. INSTALL SIDE NO. 1 DEFROSTER NOZZLE DUCT
a. Install the duct with the screw.