Rear

REAR BRAKE

COMPONENTS (Part 1):

COMPONENTS (Part 2):

DISASSEMBLY

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed below are for the LH side.

1. REMOVE CALIPER SUPPORT BRACKET
(a) Remove the caliper support bracket from the disc brake caliper.

2. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Remove the cylinder slide bush from the disc brake caliper.

3. REMOVE REAR DISC BRAKE BUSH DUST BOOT
(a) Remove the bush dust boot from the disc brake caliper.





4. REMOVE REAR DISC BRAKE PISTON
(a) Place a piece of cloth between the piston and the disc brake caliper.
(b) Use compressed air to remove the piston from the disc brake caliper.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

5. REMOVE CYLINDER BOOT
(a) Remove the cylinder boot from the piston or disc brake caliper.





6. REMOVE PISTON SEAL
(a) Using a screwdriver, remove the piston seal from the disc brake caliper.

NOTICE: Do not damage the inner cylinder and cylinder groove.

HINT: Tape the screwdriver tip before use.

7. REMOVE REAR DISC BRAKE BLEEDER PLUG CAP
8. REMOVE REAR DISC BRAKE BLEEDER PLUG





9. REMOVE REAR DISC
(a) Put matchmarks on the rear disc and axle hub.
(b) Remove the rear disc.

10. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

REASSEMBLY

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed below are for the LH side.

1. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG





2. INSTALL REAR DISC
(a) While aligning the matchmarks, install the rear disc.

HINT: When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

3. ADJUST PARKING BRAKE SHOE CLEARANCE
4. TEMPORARILY INSTALL REAR DISC BRAKE BLEEDER PLUG
5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
6. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal to the disc brake caliper.





7. INSTALL CYLINDER BOOT
(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot to the piston as shown in the illustration.

8. INSTALL REAR DISC BRAKE PISTON
(a) Install the cylinder boot to the disc brake caliper.

NOTICE: Install the boot securely to the grooves of the disc brake caliper.





(b) Push in the piston by hand and install the cylinder boot onto the grooves of the piston.

NOTICE: Install the boot securely to the grooves of the piston.





9. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply lithium soap base glycol grease to a new cylinder slide bush.
(b) Install the cylinder slide bush to the disc brake caliper.

NOTICE: Install the cylinder slide bush securely to the grooves of the disc brake caliper.





10. INSTALL REAR DISC BRAKE BUSH DUST BOOT
(a) Apply lithium soap base glycol grease to a new bush dust boot.
(b) Install the bush dust boot to the disc brake caliper.

NOTICE: Install the bush dust boot securely to the grooves of the disc brake caliper.





11. INSTALL CALIPER SUPPORT BRACKET
(a) Apply lithium soap base glycol grease to the caliper support bracket.
(b) Install the caliper support bracket to the disc brake caliper.

NOTICE: Install the bush dust boot securely to the grooves of the caliper support bracket.