Operation CHARM: Car repair manuals for everyone.

Installation








AXLE: REAR AXLE HUB: INSTALLATION

INSTALLATION


When the brake caliper is removed from the brake disc, do not start the hybrid system. If the hybrid system is started, the brake fluid pressure may increase.

1. TURN POWER SWITCH OFF

(a) Turn the power switch OFF, and check that the "READY" indicator turns off.

2. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

(a) Hold the axle hub and bearing in a vise between aluminum plates.


Do not overtighten the vise.





(b) Install the axle hub and bearing to the rear axle carrier with the 4 bolts.

Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)

3. INSTALL REAR NO. 2 WHEEL BEARING DUST DEFLECTOR





(a) Using SST and a hammer, install the No. 2 bearing dust deflector to the rear axle carrier.

SST: 09951-01000

SST: 09950-70010

09951-07150

Align the hole for the speed sensor in the No. 2 bearing dust deflector with the rear axle carrier.

4. INSTALL REAR AXLE ASSEMBLY

(a) Install the rear drive shaft to the rear axle.

5. INSTALL REAR UPPER NO. 2 CONTROL ARM ASSEMBLY





(a) Install the rear No. 2 upper control arm to the rear axle carrier with a new nut.

Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)

6. TEMPORARILY TIGHTEN REAR UPPER NO. 1 CONTROL ARM ASSEMBLY





(a) Temporarily tighten the rear upper control arm to the rear axle carrier with the bolt, washer and nut.


Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

7. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY





(a) Temporarily tighten the rear suspension arm to the rear axle carrier with the bolt and nut.


Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY





(a) Temporarily tighten the rear suspension arm to the rear axle carrier with the bolt and nut.


Install the bolt from the rear side of the vehicle and lightly tighten the bolt.

9. CONNECT TOE CONTROL LINK SUB-ASSEMBLY





(a) Connect the toe control link to the rear axle carrier with a new nut.

Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)

10. CONNECT LOAD SENSING VALVE SENSOR BRACKET[ REAR DRIVE SHAFT ASSEMBLY: INSTALLATION ] Installation

11. APPLY HIGH TEMPERATURE GREASE[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

12. INSTALL PARKING BRAKE ANCHOR BLOCK





(a) Install the parking brake anchor block to the rear axle carrier with the 2 nuts.

Torque: 76 Nm (775 kgf-cm, 56 ft-lbf)

13. INSTALL PARKING BRAKE SHOE LEVER[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

14. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

15. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

16. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

17. INSTALL NO. 1 PARKING BRAKE SHOE RETURN SPRING[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

18. INSTALL NO. 2 PARKING BRAKE SHOE RETURN SPRING[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

19. CHECK PARKING BRAKE INSTALLATION[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

20. INSTALL REAR SPEED SENSOR[ REAR SPEED SENSOR: INSTALLATION ] Installation

21. INSTALL REAR AXLE SHAFT NUT

(a) While applying the brakes, install a new rear axle shaft nut.

Torque: 290 Nm (2,957 kgf-cm, 214 ft-lbf)

22. INSPECT REAR AXLE HUB BEARING LOOSENESS[ REAR AXLE HUB: ON-VEHICLE INSPECTION ] Rear Axle Hub

23. INSPECT REAR AXLE HUB RUNOUT[ REAR AXLE HUB: ON-VEHICLE INSPECTION ] Rear Axle Hub

24. INSTALL REAR DISC[ REAR BRAKE: REASSEMBLY ] Reassembly

25. ADJUST PARKING BRAKE SHOE CLEARANCE[ PARKING BRAKE SYSTEM: ADJUSTMENT ] Adjustments

26. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY[ PARKING BRAKE ASSEMBLY: REASSEMBLY ] Reassembly

27. STAKE REAR AXLE SHAFT NUT





(a) Using a chisel and a hammer, stake the axle shaft nut.

28. STABILIZE SUSPENSION[ REAR UPPER NO. 1 CONTROL ARM: INSTALLATION ] Installation

29. TIGHTEN REAR UPPER NO. 1 CONTROL ARM ASSEMBLY





(a) Tighten the rear upper control arm with the nut.

Torque: 161 Nm (1,642 kgf-cm, 119 in-lbf)

30. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY





(a) Tighten the rear suspension arm with the bolt and nut.

Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)


Turn the bolt while holding the nut.

31. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY





(a) Tighten the rear suspension arm with the bolt and nut.

Torque: 161 Nm (1,642 kgf-cm, 119 in-lbf)


Turn the bolt while holding the nut.

32. INSTALL REAR WHEEL

Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)

33. INSPECT PARKING BRAKE PEDAL TRAVEL[ PARKING BRAKE SYSTEM: ADJUSTMENT ] Adjustments

34. ADJUST PARKING BRAKE PEDAL TRAVEL[ PARKING BRAKE SYSTEM: ADJUSTMENT ] Adjustments

35. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

(a) Inspect and adjust the rear wheel alignment[ REAR WHEEL ALIGNMENT: ADJUSTMENT ]. Rear Wheel Alignment

36. CHECK ABS SPEED SENSOR SIGNAL[ REAR SPEED SENSOR: INSTALLATION ] Installation