Operation CHARM: Car repair manuals for everyone.

Connecting Rod, Engine

Connecting rod big end inside diameter
Mark 1 56.000 to 56.006 mm (2.2047 to 2.2050 in.)
Mark 2 56.007 to 56.012 mm (2.2050 to 2.2052 in.)
Mark 3 56.013 to 56.018 mm (2.2052 to 2.2054 in.)
Mark 4 56.019 to 56.024 mm (2.2055 to 2.2057 in.)

Standard crankshaft main journal diameter
Mark 00 60.999 to 61.000 mm (2.4015 to 2.4016 in.)
Mark 01 60.998 to 60.999 mm (2.4015 to 2.4015 in.)
Mark 02 60.997 to 60.998 mm (2.4015 to 2.4015 in.)
Mark 03 60.996 to 60.997 mm (2.4014 to 2.4015 in.)
Mark 04 60.995 to 60.996 mm (2.4014 to 2.4014 in.)
Mark 05 60.994 to 60.995 mm (2.4013 to 2.4014 in.)
Mark 06 60.993 to 60.994 mm (2.4013 to 2.4013 in.)
Mark 07 60.992 to 60.993 mm (2.4013 to 2.4013 in.)
Mark 08 60.991 to 60.992 mm (2.4012 to 2.4013 in.)
Mark 09 60.990 to 60.991 mm (2.4012 to 2.4012 in.)
Mark 10 60.989 to 60.990 mm (2.4011 to 2.4012 in.)
Mark 11 60.988 to 60.989 mm (2.4011 to 2.4011 in.)

No. 2 and No. 3 journal
Mark 1 2.478 to 2.481 mm (0.0976 to 0.0977 in.)
Mark 2 2.481 to 2.484 mm (0.0977 to 0.0978 in.)
Mark 3 2.484 to 2.487 mm (0.0978 to 0.0979 in.)
Mark 4 2.487 to 2.490 mm (0.0979 to 0.0980 in.)
Mark 5 2.490 to 2.493 mm (0.0980 to 0.0981 in.)

No. 2 and No. 3 journal
Mark 1 2.497 to 2.500 mm (0.0983 to 0.0984 in.)
Mark 2 2.500 to 2.503 mm (0.0984 to 0.0985 in.)
Mark 3 2.503 to 2.506 mm (0.0985 to 0.0987 in.)
Mark 4 2.506 to 2.509 mm (0.0987 to 0.0988 in.)
Mark 5 2.509 to 2.512 mm (0.0988 to 0.0989 in.)

Connecting rod thrust clearance
Standard 0.15 to 0.40 (0.0059 to 0.0157 in.)
Maximum 0.50 mm (0.020 in.)

Connecting rod out-of alignment Maximum 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Connecting rod twist Maximum 0.15 mm (0.0059 in.) per 100 mm (3.94 in.)

Connecting rod bushing inside diameter
Mark A: 22.005 to 22.008 mm (0.8663 to 0.8665 in.)
Mark B: 22.009 to 22.011 mm (0.8665 to 0.8666 in.)
Mark C: 22.011 to 22.014 mm (0.8666 to 0.8667 in.)

Connecting rod bushing oil clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 in.)
Maximum 0.03 mm (0.0012 in.)

Connecting rod bolt diameter
Standard 7.2 to 7.3 mm (0.283 to 0.287 in.)
Minimum 7.0 mm (0.276 in.)

Connecting rod cap x Connecting rod
1st 40 nm 408 kgf-cm 30 ft.lbf
2nd Turn 90� nm Turn 90� kgf-cm Turn 90� ft.lbf