Installation

BRAKE: FRONT BRAKE: INSTALLATION

INSTALLATION
NOTE: While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. INSTALL FRONT DISC
NOTE: The disc has an identification mark. Make sure of the identification mark when installing the disc.













(a) Align the matchmarks, and install the front disc.
HINT: When replacing the front disc with a new one, select the installation position where the front disc has the minimum runout.

2. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH






(a) Install the disc brake caliper with 2 new bolts.
Torque: 135 Nm (1377 kgf-cm, 100 ft-lbf)
3. CONNECT FRONT BRAKE FLEXIBLE HOSE






(a) Connect the flexible hose with the union bolt and a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE: Install the flexible hose lock securely in the lock hole in the disc brake caliper.

4. INSTALL FRONT DISC BRAKE PAD KIT
NOTICE:
- When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
- When installing the shim, make sure its arrow is pointing in the direction of disc rotation for forward movement.
- Install each shim in the correct position and direction.
- Install each pad as shown in the illustration below.
- There should be no oil or grease on the friction surface of the pads and the disc.
- When replacing the brake pad on ECB (Electronically Controlled Brake) system equipped vehicles, retracting the caliper's piston and attaching a new brake pad will greatly increase the clearance between the brake pad and disc rotor, which will likely cause a DTC(s) to be set the next time the brake pedal is pressed.
As there is no malfunction, delete the DTC(s).
Refer to the following DTC chart for details on which DTC(s) to delete if DTC(s) is set.





(a) for RH:
Install the pad wear indicator wire.





(1) Install the pad wear indicator wire and a new retainer to the inner pad.





(2) Attach the clamp and bleeder plug cap.
(3) Connect the pad wear indicator wire connector.






(b) Install the anti-rattle spring to each pad.
HINT: Install the spring lock securely in the groove of the pad.

(c) Apply disc brake grease to the sides of the 2 No. 1 anti-squeal shims that contact the disc brake pad.
NOTE: Do not apply grease to the sides of the 2 No. 1 anti-squeal shims that contact the No. 2 anti-squeal shims.

(d) Install the No. 1 and No. 2 anti-squeal shims to each pad.






(e) Install the 2 pads to the disc brake caliper.






(f) Install the front disc brake anti-rattle spring between the 2 pads.
NOTE: The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.





(g) Install the front disc brake anti-rattle spring to the disc brake caliper.
NOTE: The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

(h) While pressing the area labeled A, install the 2 front disc brake anti-rattles with hole pins.






(i) While pressing the area labeled A, slightly pull out the hole pins (labeled B) from the brake caliper, and install the pin hold clip.
NOTE: The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

5. INSTALL SERVICE PLUG GRIP Installation

6. INSTALL BATTERY SERVICE HOLE COVER Hybrid Battery Service Switch

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. INSTALL BATTERY SERVICE HOLE COVER LH Battery

9. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

10. BLEEDING PRECAUTION
CAUTION: Be sure to read the "PRECAUTION" thoroughly before bleeding Service Precautions.

11. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

12. BLEED BRAKE SYSTEM
13. INSPECT AND ADJUST BRAKE FLUID LEVEL IN RESERVOIR Testing and Inspection

14. INSPECT FOR BRAKE FLUID LEAK
15. INSTALL FRONT WHEEL
Torque: 140 Nm (1428 kgf-cm, 103 ft-lbf)
16. CLEAR DTC
(a) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.
17. CHECK FOR DTC
(a) Check for DTC. If any DTC is output, perform the troubleshooting for that DTC Electronically Controlled Brake System.